Characteristic Analysis and Experimental Verification of Electromagnetic and Vibration/Noise Aspects of Fractional-Slot Concentrated Winding IPMSMs of e-Bike

In this study, we performed the electromagnetic and mechanical characteristic analyses of an 8-pole 12-slot interior permanent magnet synchronous motor (IPMSM). Permanent magnet synchronous motors are classified into surface permanent magnet synchronous motor and interior permanent magnet synchronous motors according to the type of rotor. The IPM type is advantageous for high-speed operation because of the structure where the permanent magnet is embedded inside the rotor, and it has the advantage of having a high output density by generating not only the magnetic torque of the permanent magnet, but also the reluctance torque. However, such a motor has more vibration/noise sources than other types, owing to changes in reluctance. The sources of motor noise/vibration can be broadly classified into electromagnetic, mechanical, and aerodynamic sources. Electromagnetic noise sources are classified into electromagnetic excitation sources, torque pulsations, and unbalanced magnetic forces (UMFs). Vibration and noise cause machine malfunctions and affect the entire system. Therefore, it is important to analyze the electromagnetic vibration source. In this study, the electromagnetic characteristics of an IPMSM were analyzed through the finite element method to derive the UMF. Vibration and noise analyses were performed by electromagnetic–mechanical coupling analysis, and vibration and noise characteristics based on electromagnetic noise sources were analyzed.

Cooperative Control for Dual Permanent Magnet Motor System with Unified Nonlinear Predictive Control

In order to improve the position tracking precision of dual permanent magnet synchronous motor (PMSM) systems, a unified nonlinear predictive control (UNPC) strategy based on the unified modeling of two PMSM systems is proposed in this paper. Firstly, establishing a unified nonlinear model of the dual-PMSM system, which contains uncertain disturbances caused by parameters mismatch and external load changes. Then, the position contour error and tracking errors are regarded as the performance index inserted into the cost function, and the single-loop controller is obtained by optimizing the cost function. Meanwhile, the nonlinear disturbance observer is designed to estimate the uncertain disturbances, which is used for feed-forward compensation control. Finally, the proposed strategy is experimentally validated on two 2.3 kW permanent magnet synchronous motors, and the experimental results show that effectiveness and feasibility of proposed strategy.

Back Electro Motive Force Estimation Method for Cascade Proportional Integral Control in Permanent Magnet Synchronous Motors

A cascade proportional integral control method with back-electro motive force compensation has been widely used for permanent magnet synchronous motors. In the permanent magnet synchronous motor control, it is important to accurately know the back-electro motive force constant for torque generation as well as back-electro motive force compensation. In this study, a real-time back-electro motive force constant estimation algorithm is developed to improve the velocity tracking control performance. The proposed method consists of a proportional integral controller and a back-electro motive force constant estimator. The proportional integral controller is designed to reduce the velocity tracking error. The back-electro motive force constant estimator is designed to estimate the back-electro motive force constant. It was verified that the estimated back-electro motive force constant converges to the actual back-electro motive force constant. The estimated back-electro motive force constant is applied to the cascade proportional integral controller. To verify the effectiveness of the proposed method, the performance of the proposed method is validated experimentally.

Disturbance-Observer-Based U-Control (DOBUC) for Nonlinear Dynamic Systems

U-model, which is a control-oriented model set with the property of generally facilitate nonlinearity dynamic inversion/cancellation, has been introduced to the Disturbance Observer-Based control (DOBC) methods to improve the performance of the nonlinear systems in this paper. A general DOB based U-Control (DOBUC) framework is proposed to improve the disturbance attenuation capability of U-controller for both linear and nonlinear systems combined with (based on) the U-model-based dynamic inversion which expands the classical linear disturbance observer control to general nonlinear systems. The proposed two-step DOBUC design procedures in which the design of DOB and U-controller are totally independent and separated, enables the establishment of global exponential stability without being subject to disturbances and uncertainties. Comparative simulation experiments with Nonlinear DOBC in controlling Wind Energy Conversion Systems (WECS) and Permanent Magnet Synchronous Motors (PMSM) demonstrated the proposed method.

Review of air-cooling strategies, combinations and thermal analysis (experimental and analytical) of a permanent magnet synchronous motor

This paper gives a brief review of advanced cooling methods and applications to the permanent magnet synchronous motors (PMSMs), as well as investigates the cooling systems design problem for PMSM systems. Heat sources and losses together with analytical and practical analyses are described. Next, the temperature distribution and its influence on the PMSM is investigated using simulation results. The main part of the paper includes a review of the proposed cooling methods that will release the requirement of heat transfer of the PMSM. The finite element methods (FEM) are applied using the AnSys CFD software to obtain high accuracy thermal model of the PMSM system. The new developed forced air-cooling methods are given in details, which enable to effectively redistribute the temperature and heat transfer increasing the efficiency of the PMSM machine. Examples of CFD simulation are outlined to illustrate the effectiveness and benefits of the strategies developed.

Pulse Width Modulation Analysis of Five-Level Inverter- Fed Permanent Magnet Synchronous Motors for Electric Vehicle Applications

In recent times, intense research has been focused on the performance enhancement of permanent magnet synchronous motors (PMSM) for electric vehicle (EV) applications to reduce their torque and current ripples. Permanent magnet synchronous motors are widely used in electric vehicle systems due to their high efficiency and high torque density. To have a good dynamic and transient response, an appropriate inverter topology is required. In this paper, a five-level inverter fed PMSM for electric vehicle applications, realized via co-simulation in an electromagnetic suite environment with a reduced stator winding current of PMSM via the use of in-phase disposition (PD) pulse width modulation (PWM) techniques as the control strategy is presented. The proposed topology minimizes the total harmonic distortion (THD) in the inverter circuit and the motor fed and also improves the torque ripples and the steady-state flux when compared to conventional PWM techniques. A good dynamic response was achieved with less than 10A stator winding current, zero percent overshoot, and 0.02 second settling time synchronization. Thus, the stator currents are relatively low when compared to the conventional PWM. This topology contribution to the open problem of evolving strategies that can enhance the performance of electric drive systems used in unmanned aerial vehicles (UAV), mechatronics, and robotic systems.

Analytical calculation and finite element evaluation of electromagnetic leakage field distribution in surface-mounted permanent magnet synchronous motors taking the rotor eccentricity effect into account

Purpose The purpose of this paper is to present an analytical calculation for estimating the leakages field distribution in surface-mounted permanent magnet synchronous motors (SMPMSMs) according to a sub-domain field model for eccentricity fault detection. Design/methodology/approach The magnetic field domain is classified into four sub-domains of PMs, air gap, stator core and outer region. In the proposed method, the governing equations taking the rotor eccentricity effect into account per region and the interface boundary conditions between sub-domains are formulated using the regular perturbation technique, Taylor series and Fourier series expansion. Maxwell's equations are solved in different regions in the polar coordinate system regarding the boundary conditions. Findings The radial and tangential components of electromagnetic field distribution in all sub-domains of one SMPMSM are obtained using the proposed method analytically. Finite element analysis is used to validate the results of the proposed method; the results indicated that the analytical model matches the finite-element prediction up to 30% eccentricity, except for some peak values that depend on the harmonic order value. The results of this paper demonstrated that in the event of eccentricity, an asymmetric magnetic field is generated in the outer region of the machine. Although its amplitude is small, it can be an indicator for detecting eccentricity faults from the outside environment of the machine. Originality/value The formulas presented in this paper can be applied as a new technique for detecting eccentricity faults in these motors from the outside environment.