Proposed Changes to Asphalt Binder Specifications to Address Binder Quality-Related Thermally Induced Surface Damage

Superpave specifications address binder properties that may lead to rutting, transverse cracking, and fatigue damage with varying degrees of success. However, asphalt binder production and formulation has significantly changed and introduced much more variability in relation to quality since the development of the Superpave Performance-Grade system because of economic, technical, and environmental reasons. Consequently, aged-induced surface distresses under combined thermal and traffic loading have become the main challenge for highway agencies. Thermally induced surface deterioration appears in the form of traditional transverse cracking, block cracking, and raveling, or accelerating damage at construction joints. This study evaluated the limitations of the proposed linear viscoelastic (LVE) rheological cracking surrogates, such as ΔTc, R-value, and G-R parameters, and the ability of the Asphalt Binder Cracking Device (ABCD) failure test to overcome these limitations. ABCD is particularly appropriate to rank binder performance because the measured cracking temperature (Tcr) encompasses binder LVE properties, failure strength, coefficient of thermal contraction, and cooling rate. The proposed parameter (ΔTf = Tc(S = 300 MPa) from BBR—Tcr from ABCD) relates the failure temperature to the equi-stiffness temperature and gives credit to well-formulated and compatible polymer-modified binders expected to increase binder strength and strain tolerance. This paper proposes a specification framework based on both ΔTc and ΔTf, universally applicable, regardless of binder composition. Additionally, preliminary purchase specification limits for binders used in surface layers are proposed based on the analysis of 44 binders, 15 with corresponding field performance data. Obviously, as confirmed by a recent stakeholder workshop and industry feedback, these preliminary specification limits need further validation and possible adjustments to account for regional experience and local challenges.

Transverse Cracking Induced Acoustic Emission in Carbon Fiber-Epoxy Matrix Composite Laminates

Transverse cracking induced acoustic emission in carbon fiber/epoxy matrix composite laminates is studied both experimentally and numerically. The influence of the type of sensor, specimen thickness and ply stacking sequence is investigated. The frequency content corresponding to the same damage mechanism differs significantly depending on the sensor and the stacking sequence. However, the frequency centroid does not wholly depend on the ply thickness except for the inner ply crack and a sensor located close enough to the crack. Outer ply cracking exhibits signals with a low-frequency content, not depending much on the ply thickness, contrary to inner ply cracking, for which the frequency content is higher and more dependent on the ply thickness. Frequency peaks and frequency centroids obtained experimentally are well captured by numerical simulations of the transverse cracking induced acoustic emission for different ply thicknesses.

Transverse Cracking of Concrete Base Plate in CRTS III Ballastless Track Structure: Effects of Environmental Boundary Conditions

The cast-in-place concrete base plate is a main member of the China Railway Track System (CRTS) III ballastless track structure that is prone to generating early transverse cracking. Such cracks can dramatically affect the performance and service life of the railway track structure. This study investigated the influence of temperature and moisture boundary conditions on early cracking behavior of the CRTS III base plate by using approaches of both in situ measurements and numerical modelling. In-site measurements of strain and temperature were made in four test series of CRTS III base plates under the same natural environmental condition but cured with different regimes, and a total of 96 measuring positions were monitored for up to 150 days. The results showed that the strain magnitude and distribution in the field base plate, the initial time at cracking, and the observed cracking pattern varied significantly between the different test series. In order to understand the mechanisms that create these transverse cracks and to provide guidelines for the current curing strategy during construction, the characteristics of temperature-induced and moisture-induced stresses were analyzed by using 3D numerical modelling and by considering early-age concrete creep properties, meteorological factors, and the influence from environmental boundary conditions. The calculated results revealed that early-age transverse cracking in CRTS III base plate depends more on drying shrinkage stress than temperature stress. By conducting this study, we expect to provide guidance for reducing or eliminating early cracks of CRTS III concrete base plate.

Continuously Reinforced Concrete Pavement Cracking Patterns and Properties with Internal Curing and Active Cracking

Transverse cracking in continuously reinforced concrete pavement (CRCP) develops over time and may exhibit irregular patterns such as cluster cracks, Y-shaped cracks, and divided cracks. These undesirable cracking patterns can increase the probability of premature spalling and punchouts. Ideally, a uniform transverse cracking pattern with small crack widths leads to favorable long-term performance in CRCP. An experimental field project was constructed with internally cured concrete and active cracking to control crack initiation timing, patterns, and properties. Prewetted fine lightweight aggregate was used for internal curing, and edge notches of 2 in. depth and 2 ft length every 4 ft along the test section were sawcut for active crack control. The three experimental CRCP sections in Illinois were monitored for crack spacing, crack width, and formation of undesirable cracks over a 4-year period. Internally cured concrete significantly reduced the undesirable crack patterns relative to the control section. Internally cured concrete coupled with active crack concrete produced superior crack patterns and properties, that is, uniform crack spacing of 3.6 ft without cluster cracks, 0.2 mm surface crack width, and only a small number of undesirable cracks. Active crack control produced a higher number of transverse cracks near the terminal joint (last 150 ft) compared with the control section. Moisture and temperature management with active crack control during construction of the CRCP provided a desirable crack pattern and properties that should increase the overall service life of a pavement.