Bleaching of bagasse-pulp using short TCF and ECF sequence

More than 70 % bleached chemical pulp is produced in India through elemental chlorine-free bleaching in which chlorine-based compounds like chlorine dioxide is a dominant chemical which generates chlorinated organic toxins harmful to the environment. Present studies demonstrate short sequence of bleaching combined with acid treatment, followed by pressurized oxygen delignification. It was found that efficiency of oxygen improved by adding hydrogen peroxide as an additive in oxygen delignification with subsequent treatment with ozone or chlorine dioxide as bleaching agents. It was observed that by using additive in ODL process, pulp can achieve 70±1 (%ISO) brightness. Reduction attains in kappa number 65–70 % as compared to 45–50 % in control oxygen delignification stage. Through AOpZ and AOpD bleaching sequences, full brightness achieved 84–85 (%ISO) without considerable loss in mechanical strength properties compared to DEpD sequence. A potential reduction in COD, color, and AOX was 28, 53.3, and 88 % respectively were observed in AOpZ short bleaching sequence compared to DEpD bleaching.

Use of fines-enriched chemical pulp to increase CTMP strength

In this study, fines-enriched pulp (FE-pulp)—the fine fraction of highly-refined kraft pulp—was benchmarked against highly-refined kraft pulp (HRK-pulp) as a strength agent in eucalyptus chemithermomechanical pulp (CTMP). Both the FE-pulp and the HRK-pulp were produced from unbleached softwood kraft pulp, and equal amounts of those strength agents were added to the original CTMP, as well as to washed CTMP, where most of the fines had been removed. The effects of the added strength agents were evaluated with laboratory handsheets. The FE-pulp proved to be twice as effective as HRK-pulp. Both HRK-pulp and FE-pulp increased the strength of the CTMP handsheets. The bulk of the handsheets decreased, however, as well as the drainability. The addition of 5% FE-pulp resulted in the same strength increase as an addition of 10% HRK-pulp, as well as the same decrease in bulk and CSF. For the handsheets of washed CTMP, the strengths were not measurable; the CTMP lost the sheet strength when the CTMP-fines content was reduced through washing. The reduced strength properties were compensated for by the addition of chemical pulp fines that proved to be an efficient strength agent. The addition of 5% FE-pulp restored the strength values, and at a higher bulk and higher drainability.

Effects of lignin content and acid concentration on the preparation of lignin containing nanofibers from alkaline hydrogen peroxide mechanical pulp

The poplar alkaline hydrogen peroxide mechanical pulp (APMP) with the lignin content of 24.63 % was used as raw material, which with lignin content of 10.04 %, 6.33 %, 3.82 %, and 1.14 % were obtained by the acid sodium chlorite method for 1–4 hours respectively. Then, different lignin content APMP were micro-nano processing treated with acidolysis (6.5 M, 9.8 M) or ultra-granular grinding respectively. Afterwards, poplar bleached chemical pulp (BCP) was prepared micro-nano cellulose under the same conditions as the APMP. Then, compared the data of the particle size, specific surface area, fiber morphology and zeta potential of suspensions between micro-nano cellulose products. The results show that the presence of a small amount of lignin (1–4 %) in APMP does not affect the preparation of different scales nano cellulose under different acid concentration conditions. When the lignin content is reduced to below 2 %, the acidolysis is more uniform, stable, and well-dispersed compared to BCP products; when the APMP is processed by the ultra-granular grinding, the higher lignin content, the more obvious cutting effect in the fiber length direction. The characteristics and feasibility of the preparation of micro-nano cellulose by the acidolysis and ultra-granular grinding using APMP with varying degrees of delignification are compared.

Production of a fine fraction using micro-perforated screens

The objective for this work was to investigate the possibility to use a pressure screen equipped with a micro-perforated screen basket to produce a fine fraction from bleached chemical pulp. Trials were performed with unrefined bleached chemical hardwood pulp, and with unrefined and refined bleached chemical softwood pulp. The effect of feed concentration, feed flow, and volumetric fine fraction flow was evaluated. The difference between the fine fraction (i. e. the particles passing the screen) and the feed was analysed by studying the fibre morphology. The results showed that high feed concentration was positive for both the fine fraction concentration and the separation efficiency. A higher fine fraction concentration was also obtained when using hardwood pulp, which was explained by the shorter fibre length. Refining of the pulp prior to the fractionation proved beneficial, as a larger share of the refined pulp passed the screen, resulting in a twice as high concentration of the fine fraction when compared to unrefined pulp.

Extraction and characterization of nanofibrillated cellulose from yacon plant (Smallanthus sonchifolius) stem

This study aimed to evaluate the process of cellulose extraction from yacon stem using combined pulping and bleaching processes for produce nanofibrillated cellulose (NFC). First, chemical pulping process with NaOH was applied and, subsequently, the pulp obtained was bleached. From the chemical pulp (CP) bleached, NFC was obtained by the mechanical defibrillation in a colloidal grinder. Then, chemical composition, color, and infrared analysis of the pulps was performed. The pulping process showed a lower amount of extractives and lignin content, as a low yield and an excessively dark pulp. The CP bleached with NaClO2 showed the best results increased whiteness of the pulp. A suspension of NFC with fibers of 5–60 nm in diameter, high crystallinity index, and thermal stability was obtained. The results are promising and demonstrate the technical feasibility of obtaining NFC from yacon stems waste which is ideal to apply to other materials of the industry.

Currency paper from waste textile lint fibers: Nanofibrillated cellulose and combined system of starch-nanocellulose and polyacrylamide-nanocellulose substituting for long-fiber chemical pulp

Nanofibrillated cellulose (NFC) and a combined systems of NFC with cationic starch or cationic polyacrylamide were used in place of long-fiber chemical pulp in manufacturing currency paper from waste lint fibers from the textile industry. Handmade papers (60 g) were produced from each treatment, and the physical, mechanical, and optical characteristics of papers were compared. The results showed that increasing amounts of NFC by itself increased tensile strength, resistance to bursting, tearing, porosity, and opacity, and decreased the resistance to folding and brightness. Increasing NFC in combination with cationic starch reduced the need for chemical pulp, while improving porosity, opacity, and brightness and increased tensile strength, bursting strength, resistance to tearing, and folding in comparison to the use of long-fiber pulp. Increasing NFC in combination with cationic polyacrylamide, compared to long-fiber chemical pulp, increased opacity, tensile strength, and resistance to bursting and decreased the porosity, resistance to tearing, folding, and brightness. Field emission-scanning electron microscopy results showed that an enhanced percentage of NFC reduced porosity so that addition of 5% cellulosic nanofiber made the paper surface smoother and pores were relatively filled.

Determining the quality of paper substrates containing triticale pulp for printing industry

Today, the paper industry is faced with a global deficiency of raw wood materials, so alternative sources of virgin cellulose fibres are playing an important role in paper production. Agricultural countries produce large quantities of crop farming by-products such as straw, which is an interesting alternative raw material for cellulose fibres. Straw is used in many industries because of its numerous advantages: animal food industry, biofuel industry, construction industry and as artistic material. The potential use of straw production residues is of great importance in paper and printing industry. The focus of this research is on triticale straw, which was used as a non-wood fibre source for paper production. Namely, triticale straw was converted into semi-chemical pulp and was combined with recycled wood pulp in order to produce alternative laboratory papers. The usability of this kind of laboratory papers in printing industry was analysed based on line reproduction quality. This research evaluated and analysed line reproduction quality based on four line attributes: width, blurriness and raggedness. The results of this research proved that triticale pulp in laboratory papers has equal influence on line printing quality as the recycled wood pulp.

High strength paper from high yield pulps by means of hot-pressing

The hypothesis is that it should be possible to modify papermaking conditions in line with the softening properties of high yield pulp fibres and achieve similar strength properties to conventional chemical pulp based paper. We therefore investigated the rheological and physical properties of high yield pulp based papers during hot-pressing. Our results confirm that increased temperature combined with sufficient pressure enables permanent densification by softening of lignin, producing very high tensile strength. This treatment also significantly improved the wet tensile strength in comparison to bleached kraft pulp without using wet strength agents. The high yield pulps used here were spruce based thermomechanical pulp, chemi-thermomechanical pulp, and high temperature chemi-thermomechanical pulp, and birch-aspen based neutral sulphite semi chemical pulp, with spruce-pine based bleached kraft pulp as reference. Rapid Köhten sheets of 150\hspace{0.1667em}\text{g}/{\text{m}^{2}} and 50 % dryness were hot-pressed in a cylinder-press at 20–200 °C, 7 MPa, and 1 m/min. The mechanical properties showed great improvements in these high yield pulp papers, with tensile index increased to 75 kNm/kg and compression strength index to 45 kNm/kg; levels close to and better than bleached kraft. Wet strength increased to 16 Nm/g compared to 5 Nm/g for bleached kraft.