Application of DSA to improve strength of thermomechanical pulp blended paper

A more efficient application of a dry strength agent (DSA) was investigated to improve the strength of thermomechanical pulp (TMP) blended paper. Strength improvement by DSA application was more effective for hardwood bleached kraft pulp (Hw-BKP) than TMP. The degree of strength improvement of DSA further increased with the increasing degree of refining of Hw-BKP. The strength of the paper was decreased by the fines fractionation of TMP, but the strength improvement efficiency of DSA for the fines fractionated TMP increased. In order to increase the strength of TMP mixed paper using DSA, it is expected that DSA should be adsorbed only to Hw-BKP with high strength improvement efficiency, not TMP fines. When the DSA was mixed with Hw-BKP before contact with other stocks, it was confirmed that the effect of improving the strength by the DSA is the best. The strength improving effect increased as TMP fines were removed. Therefore, to improve the strength of the paper containing TMP in Hw-BKP by adding a DSA, it is preferable to selective apply the DSA to Hw-BKP while blending only the fibers of TMP by fractionation.

Potentiometric back titration as a robust and simple method for specific surface area estimation of lignocellulosic fibers

The specific surface area (SSA) of cellulosic or lignocellulosic fibers is seldom reported in the recent literature on papermaking, despite its close relation with the degree of refining and other key pulp properties. Amidst outdated assays (Pulmac permeability test) and methods that, while accurate, are of doubtful usefulness for papermaking purposes (N2 adsorption–desorption), we suggest a methodology based on the cationic demand. A commonly used cationic polyelectrolyte, poly(diallyldimethylammonium chloride) (PDADMAC), became adsorbed onto thermomechanical pulp samples. Then, a potentiometric back titration with an anionic polyelectrolyte measured the cationic demand, expressed as microequivalents of PDADMAC per gram of pulp. Multiplying this value by the surface area of a microequivalent of polymer, considering rod-like conformation in the case of minimum ionic strength, yielded the SSA of the lignocellulosic pulp. Our system assumes that the quaternary ammonium groups were anchored through electrostatic and ion–dipole interactions. Measuring the carboxyl content allowed for discriminating between both kinds of forces. Finally, the model could be validated by plotting the estimated SSA values against the Schopper-Riegler degree, attaining high correlation coefficients (R2 ~ 0.98). Owing to the high molecular weight of the polyelectrolyte of choice (107 kDa), and more particularly in the case of fine-free pulps, SSA values estimated from the cationic demand were consistently lower than those from dye (Congo red) sorption. Instead of being a drawback, the limited diffusion of PDADMAC through fibers can enable papermakers to attain a more helpful quantification of the available surfaces in operations with low residence times.

Three-dimensional thermomechanical converting of CTMP substrates: effect of bio-based strengthening agents and new mineral filling concept

The effects of bio-based strengthening agents and mineral filling procedure on the 3D elongation of chemi-thermomechanical pulp (CTMP) handsheets with and without mineral (PCC) filling have been investigated. The 3D elongation was measured using a press-forming machine equipped with a special converting tool. The strength of the handsheets was altered using either cationic starch or microfibrillated cellulose. Precipitated calcium carbonate (PCC) was added to the furnish either as a slurry or by precipitation of nano-sized PCC onto and into the CTMP fibre. The 3D elongation of unfilled sheets was increased by the dry-strengthening agents, but no evidence on the theorised positive effect of mineral fill on 3D elongation was seen in either filling method. The performance of the strengthening agent depended on whether the PCC was as slurry or as a precipitated PCC-CTMP. The starch was more effective with PCC-CTMP than when the PCC was added directly as a slurry to the furnish, whereas the opposite was observed with microfibrillated cellulose. The 3D elongation correlated positively with the tensile strength, bursting strength, tensile stiffness, elastic modulus and bending stiffness, even when the sheet composition was varied, but neither the strengthening agent nor the method of PCC addition affected the 3D elongation beyond what was expectable based on the tensile strength of the sheets. Finally, mechanisms affecting the properties that correlated with the 3D elongation are discussed.

Influence of pretreatment and mechanical nanofibrillation energy on properties of nanofibers from Aspen cellulose

The characteristics of cellulose nanofibers (CNFs) depend on many factors such as the raw material, type and intensity of the pre-treatment, and type and severity of the mechanical defibrillation process. The relationship among factors is complex but crucial in determining the final, fit-for-use CNF properties. This study aims to find the relationship between the CNF properties morphology, aspect ratio, nanofibrillation yield, transmittance and cationic demand, and the production process using bleached Aspen thermomechanical pulp as the raw material. Five different types of pretreatments were carried out and five different defibrillation intensities of high-pressure homogenization were evaluated. Pretreatments were: PFI refining at 20,000 revolutions, enzymatic hydrolysis with 80 and 240 g of enzyme per ton of dry pulp and TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl)–mediated oxidation with 5 and 15 mmol of NaClO per gram of dry pulp. From the twenty-five different procedures evaluated, results show that both the pretreatment and the severity of the high-pressure homogenization determined both the fibrillation yield and the CNF morphology. Moreover, the main properties of CNFs (cationic demand, yield, transmittance and aspect ratio) can be estimated from the carboxylic content of the pretreated pulp, which would facilitate the control of the CNF production and their tuning according to the production needs.

Lignin Inter-Diffusion Underlying Improved Mechanical Performance of Hot-Pressed Paper Webs

Broader use of bio-based fibres in packaging becomes possible when the mechanical properties of fibre materials exceed those of conventional paperboard. Hot-pressing provides an efficient method to improve both the wet and dry strength of lignin-containing paper webs. Here we study varied pressing conditions for webs formed with thermomechanical pulp (TMP). The results are compared against similar data for a wide range of other fibre types. In addition to standard strength and structural measurements, we characterise the induced structural changes with X-ray microtomography and scanning electron microscopy. The wet strength generally increases monotonously up to a very high pressing temperature of 270 °C. The stronger bonding of wet fibres can be explained by the inter-diffusion of lignin macromolecules with an activation energy around 26 kJ mol−1 after lignin softening. The associated exponential acceleration of diffusion with temperature dominates over other factors such as process dynamics or final material density in setting wet strength. The optimum pressing temperature for dry strength is generally lower, around 200 °C, beyond which hemicellulose degradation begins. By varying the solids content prior to hot-pressing for the TMP sheets, the highest wet strength is achieved for the completely dry web, while no strong correlation was observed for the dry strength.

Shear modulus of single wood pulp fibers from torsion tests

The shear modulus of pulp fibers is difficult to measure and only very little literature is available on this topic. In this work we are introducing a method to measure this fiber property utilizing a custom built instrument. From the geometry of the fiber cross section, the fiber twisting angle and the applied torque, the shear modulus is derived by de Saint Venant’s theory of torsion. The deformation of the fiber is applied by a moving coil mechanism. The support of the rotating part consists of taut bands, making it nearly frictionless, which allows easy control of the torque to twist the fiber. A permanent magnet moving coil meter was fitted with a sample holder for fibers and torque references. Measurements on fine metal bands were performed to validate the instrument. The irregular shape of the fibers was reconstructed from several microtome cuts and an apparent torsion constant was computed by applying de Saint Venant’s torsion theory. Fibers from two types of industrial pulp were measured: thermomechanical pulp (TMP) and Kraft pulp. The average shear modulus was determined as (2.13 $${\pm }$$ ± 0.36) GPa for TMP and (2.51 $${\pm }$$ ± 0.50) GPa for Kraft fibers, respectively. The TMP fibers showed a smaller shear modulus but, due to their less collapsed state, a higher torsional rigidity than the kraft fibers.