The Recycling of Acid Wastewater with High Concentrations of Organic Matter: Recovery of H2SO4 and Preparation of Activated Carbon

Little work has been focused on the recycling of hazardous acid waste with high concentrations of organic matter from petroleum refining. This study developed an innovative, effective, and simple method for the recycling of acid waste that can successfully resolve this significant problem in industry. After parameter optimization, the optimal process is as follows. (1) Through heat treatment at 170 °C, liquid acid waste was transformed into solid; (2) by washing the solids, 70% by weight of sulfuric acid was recycled; and (3) the solid residue after washing was activated by alkali (NaOH or KOH) at an alkali and organic carbon ratio of 2:1, at a temperature of 650 °C for 60 min, producing superior-grade activated carbon with a specific surface area of 1378 m2/g, a pore volume of 0.5107 cm2/g, an iodine number of 1800 mg/g, and a methylene blue adsorption capacity of 240 mg/g. Thus, in this way, both waste sulfuric acid and organic impurities are turned into valuable resources, and no hazardous waste gypsum residues are generated. This method both reduces carbon emissions and recycles valuable resources, which is of important environmental and economic significance.

Effects of Fluorogypsum and Flue-Gas Desulfurization Gypsum on the Hydration and Hardened Properties of Alkali Slag Cement

In order to explore the influence of the types of waste gypsum on the properties of alkali slag cement, fluorogypsum (FG) and flue-gas desulfurization (FGD) gypsum were comparatively investigated. Moreover, the action mechanisms of FG and FGD gypsum on the properties of alkali slag cement were analyzed. The results show that both the FG and FGD gypsum prolonged the setting time of the alkali slag cement paste. However, the prolongation effect of FG was more pronounced than the FGD gypsum. When the compressive strength was maximum, the contents of FG and FGD gypsum were 5 and 6 wt.%, respectively. At 3 and 28 days, compared to the control sample, the compressive strengths increased by 59.3% and 24.3%, and 66.9% and 33.9%, respectively. Furthermore, the XRD, TG-DTA and SEM-EDS results showed that, with the increase in the contents of FG and FGD gypsum, ettringite was more easily produced and the hydration products were more abundant in the system. The greater the gypsum content of the paste, the less accumulated was the heat of hydration. The change of micro-structure caused by the formation of ettringite was the main reason for the difference in the properties of cement.

Time dependent ultrasonic treatment of waste gypsum toward improved mechanical performance of its EPDM composite

Herein, we have attempted to recycle the waste gypsum to be used as filler material in polymer composite. In this regard, aqueous dispersion of gypsum was ultrasonicated for varying time duration (10, 30, and 60 min), dried and used as fillers to develop corresponding EPDM composites. As per the mechanical performance (i.e., tensile strength and elongation at break), the gypsum obtained after ultrasonication for 60 min (i.e., U-60 gypsum) was found best performing filler material compared to the other ultrasonicated gypsum samples, commercial carbon black, and another surface treated gypsum sample. The decreased particle size and enhanced surface area of U-60 gypsum are supposed to be responsible for improving the mechanical property of the composite. Corresponding particle size, surface area, and morphology of all the gypsum samples were thoroughly examined to conclude the reason behind such observation.

Industrial Verification and Research Development of Lime–Gypsum Fertilizer Granulation Method

This work concerns non-pressure granulation of mineral materials used for the production of agricultural fertilizers for soil deacidification. In order to expand the product range of Nordkalk Poland sp. z o. o. located in Poland, the granulation conditions of the gypsum–lime mix were examined with the use of various granulation methods. The processed mixture was Jurassic lime flour mined in the Sławno mine (Poland) and waste gypsum (sulfogypsum) obtained from the largest coal-fired power plant in the EU, Bełchatów Power Plant (Poland). This paper presents the results of the optimization of the gypsum–lime fertilizer granulation process. The results of the study of granulation of gypsum–lime mixture realized in one-stage technology in a disc granulator were compared with the effects of two-stage agglomeration. During the research, a mixture (in a 1:1 ratio) of waste sulfogypsum and lime flour was used. Such a weight ratio provides maximum use of the sulfogypsum waste while maintaining good mechanical properties of the granulate. The granulated bed was moistened with a lignosulfonate solution. The process was carried out periodically. After the experiment, the grain composition of the granulate obtained was determined and tests were performed to determine the strength of the product. The test results were compared with analogous ones obtained during granulation with the use of molasses (waste from sugar production). The results obtained were verified during a trial carried out on an industrial scale.