A Study on the Development of Carbon Fiber with Electromagnetic Wave Shielding Performance and Sizing Removal State Measurement Algorithm Using Image Processing

In this paper, nickel-plated carbon fiber was fabricated by a dry process method to improve electromagnetic wave shielding performance. In general, carbon fiber is wrapped in a polymer type in manufacturing and is used after removing the sizing in the pretreatment step for dry coating. The existing sizing removal method was used by removing only with a solution or only with compressed air. In this paper, the method of solution and compressed air (hybrid) was added. The state in which the sizing was removed was determined only by the know-how of the experienced person, and in this paper, it is proposed to represent the numerical value by applying the image processing surface analysis technique. As a result, it was possible to numerically indicate that the hybrid method was excellent among the sizing removal methods and it was possible to manufacture the nickel-plated carbon fibers (30 μm, 40 μm, and 100 μm) by a roll-to-roll sputtering method on the sizing-removed spreading carbon fiber roll. The electromagnetic wave shielding performance of 100 nickel-coated carbon fiber measured by the Korea Testing Laboratory showed the highest electromagnetic wave shielding performance from 66.7 (dB) to 73.2 (dB). This is similar to the electromagnetic wave shielding rate of copper, so it can be used as a cable for EV/HEV vehicles, and it is expected to have a great effect of improving the bending characteristics and disconnection phenomenon and improving the lifespan compared to the existing copper wire.

Thermo-Mechanical Dry Coating as Dry Coating Process is for Pharmaceuticals

The manuscript aims to provide glimpse on updated information relating thermo-mechanical dry coating processes (TMDCP) suiting in modifying surface attributes of fine and ultra-fine particle (FiUlFiP). FiUlFiPs are the integral component of pharmaceutical processes. They exhibit complex and queer properties, are conferred mostly from their surface attributes colligated with their higher surface area. Particle engineering technocrats extensively working for modifying surface & surface attributes of FiUlFiPs. These efforts are to find their worthy applications & new functionalities. Among available diverse particle engineering technologies/ process, TMDCP, a dry coating process (DCP), advocated being worthy and efficient. The TMDCP finds multidisciplinary applications, mostly in drug development & drug delivery. Said DCP involves fixing and/or attaching coating material (CoM) as particles herein synonym guest particle (GP) onto core/substrate particle (CSP) herein synonym host particle (HP). Attaching/ fixing the GPs onto HPs, in TMDCP, involve their mechanical and/or thermal interactions. Scientific literatures are evidencing diverse techniques and/or process, basing on discussed interactions. Amongst them novel techniques/ processes are Hybridization, Magnetically assisted impaction coating process (MAICP), Mechanofusion, Theta-composer, and high shear compaction. In this area diverse devices/ equipments are prevailing in market. Important are Hybridizer, Magnetically assisted impaction coater (MAIC), Theta-composer, Mechanofusion, Quadro Comil®, Cyclomix®, and many others. Attempt of this article is to discuss and present their method of working, working principle, applicability, limitations, and benefits. Contained information might be beneficial for professionals of pharmaceutical and allied field. Keywords: dry coating, equipment, particles, processes, thermo-mechanical.

Embarking on a New Philosophy: Sand Control Design and Exclusion Method for a Field in Peninsular Malaysia, Best Practices and Lessons Learned for Future Development

Field D is a massive oil-producing field, which consists of more than 15 blocks that have been developed since 1996. All types of completion methods, from openhole stand-alone screens and cased-hole circulating packs to frac packs, have been applied to help maximize field productivity while keeping sand issues to an acceptable level. However, some wells have begun to encounter sand issues, causing a drop in productivity and in some cases become shut-in because of sand accumulation in the tubing. Small fines (<40 micron) are particularly prominent in the produced sand based on samples collected. A field development revisiting campaign was launched to target new drainage points and recover attic oil using existing slots to sidetrack to the targeted zone and install a new downhole sand control completion. The preferred treatment method is an extension pack (EP) after considering reservoir characteristics, namely close proximity to a coal layer, low permeability, and small fines production, among others. These challenges were addressed by combining the oriented perforation design and optimal sand control completion system using a single-trip multizone system, enhanced single-trip multizone system, and a stack pack with a properly designed proppant pumping strategy using xanthan carrier fluid, a fines-control acid system, and 20/40-mesh ceramic proppant with a 10-gauge wire-wrapped screen. Numerous sand control software simulations were performed to achieve tip screenout (TSO) and a sufficient pack factor while addressing all of the wellbore conditions. For the first time in this field, conductivity enhancer material was applied by dry coating it to proppant on-the-fly with the goal of controlling fines migration through the proppant pack, thus increasing porosity and leading to long-term conductivity. The process design, execution, minifrac analysis, and post-job matching for the frac pack treatment are discussed, which lead to the wells producing sand-free at higher than expected reserves and flow rates. Best practices and lessons learned from this campaign can be further used for new upcoming campaigns.

Dry-Coating of Powder Particles is Current Trend in Pharmaceutical Field

Modification of surface attributes of particles, usually accomplished by coating, is desirous to enhance and maintain their usability. Coating is a multi-step process involves application of the coating material (CoM) onto the substrate, herein powder particles, where the process along with device/ equipment monitors surface attributes of the applied coating. Nowadays competitive market calls for cost cutting to survive product(s). Thus saving of energy and time, minimising number and quantity of additives, reducing and shortening process steps; consequently minimising the coating process cost are main goals while developing coating process for powder particle. Innovation of processes for dry-powder coating (DPC) along with their further development and refinement finds solution to said issues. Further, DPC process does not calls for liquid solvent or solution thus are viewed as cost-effective and environmentally safe, DPC process uses thermo-mechanical methods like mechanofusion, magnetic assisted impaction coating (MAIC), hybridization, rotating fluid-bed process, theta-composer, hot-melt coating (HMC), and many others. Besides these available are non-thermo-mechanical methods namely electrostatic coating; supercritical fluids (SCF) based methods like rapid expansion of supercritical fluid (RESF), gas anti-solvent (GAS), SCF anti-solvent, gas-saturated solution (GSS); vapour coating; and others. Basing on said thermo-mechanical and non-thermo-mechanical principle several DPC methods/ process had been reported in scientific literatures and patents. Said DPC method founds multidisciplinary applications like drug delivery and drug development. Diverse devices are there for the DPC process; their method of working, principle, limitations and benefits along with their applicability in pharmaceutical field are discussed and presented in this article. Keywords: Dry, particle, coating, pharmaceutical, process

Study on a New Type of Composite Powder Explosion Inhibitor Used to Suppress Underground Coal Dust Explosion

At present, the world is committed to the development of environmentally friendly, sustainable and industrial safety. The effective treatment of industrial solid waste can be applied in the field of industrial safety. It is one of the ways to apply industrial solid waste to industrial safety to modify industrial solid waste and combine active powder to prepare industrial solid waste-based composite powder explosion inhibitors and apply it to underground coal dust explosion. This paper introduces the modification and preparation methods of industrial solid waste, and analyzes the good explosion suppression effect and good economic benefit of industrial solid waste-based composite powder explosion inhibitors on coal dust explosion. In this paper, four kinds of industrial solid wastes (red mud, slag, fly ash and sludge) were modified, and the modified solid waste materials with good carrier characteristics were obtained. Combined with a variety of active powders (NaHCO3, KH2PO4 and Al(OH)3), the industrial solid waste-based composite powder explosion inhibitors were obtained by solvent-crystallization (WCSC) and dry coating by ball milling (DCBM). Those kinds of explosion inhibitors can suppress the explosion of pulverized coal in 40–50% of cases. Compared with the powder explosion inhibitor commonly used in industry, it has a lower production cost and better explosion suppression effect. Those kinds of explosion inhibitors have a good industrial application prospect.