Role of Al in the Solution Strengthening of Mg–Al Binary Alloys

Mg–Al binary alloys in the concentration range from 0 to 4.0 wt.% Al have been prepared under conventional casting conditions. The as-cast Mg and Mg–Al alloys after solution treatment were processed via hot extrusion at 350 °C. The results show that Al has a positive influence on grain refinement and solution strengthening. The as-extruded Mg–Al alloys are fully recrystallized, and the tensile yield strength of the binary alloys is two times higher than that of pure Mg. Furthermore, the elongations of Mg–Al alloys are much higher than that of pure Mg. In addition, Mg and Mg–Al alloys were further studied by the viscoplastic self-consistent (VPSC) model to explore the activation and evolution of deformation modes. The simulation results match well with the experimental results.

Phase-field modeling of nonequilibrium solidification processes in additive manufacturing

This project models dendrite growth during nonequilibrium solidification of binary alloys using the phase-field method (PFM). Understanding the dendrite formation processes is important because the microstructural features directly influence mechanical properties of the produced parts. An improved understanding of dendrite formation may inform design protocols to achieve optimized process parameters for controlled microstructures and enhanced properties of materials. To this end, this work implements a phase-field model to simulate directional solidification of binary alloys. For applications involving strong nonequilibrium effects, a modified antitrapping current model is incorporated to help eject solute into the liquid phase based on experimentally calibrated, velocity-dependent partitioning coefficient. Investigated allow systems include SCN, Si-As, and Ni-Nb. The SCN alloy is chosen to verify the computational method, and the other two are selected for a parametric study due to their different diffusion properties. The modified antitrapping current model is compared with the classical model in terms of predicted dendrite profiles, tip undercooling, and tip velocity. Solidification parameters—the cooling rate and the strength of anisotropy—are studied to reveal their influences on dendrite growth. Computational results demonstrate effectiveness of the PFM and the modified antitrapping current model in simulating rapid solidification with strong nonequilibrium at the interface.