Investigation on Mechanical and Wear Behaviors of LM6 Aluminium Alloy-Based Hybrid Metal Matrix Composites Using Stir Casting Process

In this investigation, aluminium-silicon-based alloy (LM6) with the addition of (0, 2.5, 5, and 10%) copper-coated short steel fiber and 5% boron carbide (B4C) element-strengthened composites was fabricated by the stir casting method. Mechanical properties and tribological behaviors of LM6-based hybrid composites were investigated, and microstructures of different castings were examined by an image analyzer. The test was conducted at different loads (10, 20, 30, and 40 N) and different sliding spaces (500, 1000, 1500, and 2000 m), respectively. The results revealed that the sample loaded with 10% of reinforcement recorded the highest tensile strength of 231 MPa. On the other hand, the hardness value increased from 71 to 144 BHN, when 15% of reinforcement was added to the sample. It was also noted that 10% copper-coated steel fiber improved wear resistance up to 50% when compared to LM6. A field emission scanning electron microscope was employed to observe the morphology of the worn surfaces of composites at different sliding distances and load conditions. The hybrid composite revealed that the combination of both short steel fibers and reinforcement of ceramic particles enhanced the mechanical properties, obtaining superior wear resistance.

Experimental Study on Strengthening of Concrete Cylinders Using GFRP Sheets with Boron Carbide-Epoxy Composite

Usage of composite materials as a concrete strengthening agent had increased evidently in recent years. One of those materials is the Glass Fibre Reinforced Polymer (GFRP) which is used in various fields for strengthening and retrofitting of concrete structures. Various studies have shown that, the wrapping of concrete specimens with Glass Fibre Reinforced Polymer (GFRP) resulted in increase in the Compressive Strength as well as the ductility of the concrete members. The main Objective of this project is to enhance the axial compressive strength of concrete block wrapped by Glass Fibre Reinforced Polymer sheets tested with various compositions of Boron Carbide (B4C) mixed with epoxy resin to find out the increase in the compressive strength. Cylindrical Concrete specimen of standard size 150mm diameter and 300mm height were casted of M30 Grade Concrete. Totally 6 batches were casted which consists of 18 specimens composing of different compositions of Boron Carbide varying 1.5%, 3.0%, 4.5% and 6.0% of boron carbide (B4C) were added and mixed with epoxy resin. Finally, Glass fibre Reinforced Polymer is wrapped around the Concrete specimen with a single wrap and the results obtained from Compressive strength of the specimens were studied.

Non traditional cooling technique using Peltier effect for single point boron carbide (B4C) cutting tool doping with titanium carbide (TiC)

A single point cutting tool is modeled out of two different materials having desired thermoelectric properties. The tool material used is B4C doped with different compositions of Titanium Carbide. In the present work, three different compositions of B4C doped on both sides of cutting tool made by tungsten carbide. The range of composition of boron carbide (B4C) was selected randomly with 0-12.5%, 0-25.4% and 12.5 – 25.4% of B4C on first half and second half of the cutting tool respectively. The simulation process is done in ANSYS 2020 R2 software, thermal-electric module (TEM) is used. From these studies it is evident that considerable cooling effect is achieved and found to be the lowest temperature of 14.960C is observed for 0-25.4% B4C, 18.790C is observed for 0- 12.5%B4C and 26.730C for 12.5-25.4% B4C at the junction of the materials which is nearer to the cutting tip respectively. Finally it is concluded that one side of cutting tool without any doping and other side with 25.4% B4C doped showed good results which observed by conducting number of simulations at different levels of iterations for B4C doped titanium carbide cutting tool used in turning operation.

Effect on Microstructure and Performance of B4C Content in B4C/Cu Composite

In this paper, boron carbide (B4C) ceramics were added to a copper (Cu) base, to improve the mechanical properties and wear resistance of pure copper. The B4C/Cu composites with different B4C contents, were obtained by mechanical mixing and discharge plasma sintering methods. Scanning electron microscopy (SEM), energy spectrum analysis (EDS), and electron probe microanalysis (EPMA) were used, to observe and analyze the microstructures of the B4C/Cu composites. The influences of the B4C content on the hardness, density, conductivity, and wear resistance were also studied. The experimental results show that B4C has an important effect on Cu. With increasing B4C content, both the density and conductivity of the B4C/Cu composites gradually decrease. The hardness of the Cu-15 wt.% B4C composite has the highest value, 86 HBW (Brinell hardness tungsten carbide ball indenter), which is 79.2% higher than that of pure copper. However, when the B4C amount increases to 20 wt.%, the hardness decreases due to the metallic connection being weakened in the material. The Cu-15 wt.% B4C composite has the lowest volume loss, indicating that it has the best wear resistance. Analyses of worn B4C/Cu composite surfaces suggest that deep and narrow grooves, as well as sharp ridges, appear on the worn pure Cu surface, but on the worn Cu-15 wt.% B4C composite surface, the furrows become shallow and few. In particular, ridge formation cannot be found on the worn Cu-15 wt.% B4C composite surface, which represents the enhancement in wear resistance.

HOT EXTRUSION FOLLOWED BY A HOT ECAP CONSOLIDATION COMBINED TECHNIQUE IN THE PRODUCTION OF BORON CARBIDE (B4C) REINFORCED WITH ALUMINIUM CHIPS (AA6061) COMPOSITE

A new and promising MMC approach to the reduction of pollution, greenhouse effects, and emissions is to develop a technology related to materials composite forming. Hot extrusion followed by hot ECAP is a combination of solid-state recycling method (direct recycling) that consists of chip preparations, cold compaction, and hot extrusion, followed by the ECAP process. The developed process is used to consolidate the chips for direct chip recycling purposes without the remelting phase. In this study, finished or semi-finished products from B4C-reinforced particles and AA6061 aluminium chips were produced. The samples made by hot extrusion were compared with samples obtained from hot extrusion followed by the hot ECAP process in terms of mechanical properties. Additional plastic deformation by hot ECAP after hot extrusion significantly increased the mechanical properties of the MMC compared with the samples obtained from the hot extrusion only. The density and microstructure of the samples were also determined.