Vacuum brazing of titanium alloy to stainless steel enhance by fiber laser surface texturing

A method for improving the brazing joining strength of Titanium alloy/Stainless steel fabricated through fibre laser surface texturing is introduced because it is a simple process that does not require the fabrication of complicated interlayers. However, previous research shows that a milimeter scale was fabricated by surface modification for dissimilar brazing join, yielding insignificant results and limiting the application and degree of enhancement. Fiber laser ablation was used in this study to create microscale periodic patterns (grooves) on a stainless steel surface. No defect or damage induced during laser surface texturing process. The groove dimension was tunable by controlling the laser parameters. Vacuum brazing of Ti6Al4V to 316L stainless steel with surface texturing, the average joint strength was 22.1 MPa, 34% of increase of joining strength compared to unprocessed flat surface. The combination of laser surface texturing and brazing proven effectively on joining strength enhancement.

Microstructure Evolution and Strengthening Mechanism of Galvanized Steel/Mg Alloy Joint Obtained by Ultrasonic Vibration-Assisted Welding Process

A novel ultrasonic vibration-assisted welding (UVAW) process was used to achieve reliable joining of galvanized steel and Mg alloy. The effects of the UVAW technique on the microstructure and mechanical properties of galvanized steel/Mg alloy weldment were studied in detail. The introduction of ultrasonic vibration can ameliorate the wetting of welds and eliminate porosity defects. A refined microstructure of the fusion welding zone with an average grain size of 39 ± 1.7 µm was obtained and attributed to cavitation and acoustic streaming caused by the UVAW process. The grain refinement led to an increase in the microhardness and joining strength of the galvanized steel/Mg alloy weldment. Under the ultrasonic power of 0.9 kW and a current of 65 A, the maximum joining strength of the ultrasound-treated galvanized steel/Mg alloy joint was 251 ± 4.1 MPa, which was a 14.6% increase over the joint without ultrasonic treatment.

Influence of clinching steps and sheet thickness on the mechanical properties of the clinching joint

In order to reduce the protrusion height and increase the strength of the clinched joint, a two-step clinching method was investigated in the present study. The whole process contains two steps. The first step is used to produce one-step clinched joints, and the second step is used to press the one-step clinched joints to reduce the protrusion height and increase the joining strength. The influences of clinching steps and sheet thicknesses on the mechanical properties of the clinched joint were investigated. The main failure mode of all the clinched joints in the strength tests is the neck fracture mode. The neck thickness can be enlarged by the two-step clinching method, and the protrusion height can be reduced. TCJ2.5-2.0 joint has the highest energy absorption and strength, and OCJ2.0-2.5 joint has the lowest energy absorption and strength. The two-step clinching process can contribute to increasing energy absorption and joining strength. For getting higher strength, the thick sheet should be taken as the top sheet. With higher strength and lower protrusion, the use of two-step clinched joint will be convenient in the mechanical engineering areas.

Microstructure and Mechanical Properties of Commercially Pure Ti/Steel Joint Brazed by Zr–Ti–Ni Amorphous Filler Metal

In this study, the characteristics of commercially pure titanium (hereinafter referred as CP-Ti)/Steel joints, brazed with Zr–Ti–Ni amorphous filler metal were analyzed. The effects of brazing temperature and time on the microstructure and joining strength of the CP-Ti/Steel joints were investigated. It was observed that Ti diffused into stainless steel substrate formed a brittle reaction zone, which contained intermetallic compounds, such as τ (Ti5Cr7Fe17), (Fe, –Ni)Ti, and FeTi, observed at the joint interface. As the brazing temperature and time increased, the width of the reaction layer in the joint was observed to increase. To suppress the oxidation of the substrates, the experiment was conducted at a cooling and heating speed of 100 °C/min, under a vacuum of 5×10−5 torr. The joining strength was observed to be significantly affected by the brazing conditions, such as temperature and duration time. The shear strength test showed that the strength increased for 15 min and then sharply decreased. This was attributed to the formation of brittle intermetallic compounds, like (Fe, Ni)Ti. The joint brazed at 880 °C for 15 min showed the maximum joining strength, of 216 MPa.

Study on Effect of Shapes of Serration of Joining Plane on Joining Characteristics for the Aluminum–Steel Multi-Materials Press Joining Process

Recently, mechanical joining processes have received much attention for joining multi-materials. In particular, these processes have a great demand in the automobile industry for weight reduction. The press-fitting process is a representative mechanical joining process. In this process, the shape of the interfacial serration on the joining plane is very important because it has a significant effect on the joining strength. In this study, the characteristics of the aluminum–steel press joining process were investigated according to the shape of the interfacial serration of the joining plane. The deformation of the material and the forming load were investigated by conducting finite element analysis. In addition, the unfilled height of the material, joining force, and torque were measured experimentally.

Mechanical bonding in cold roll-cladding of tri-layered brass/steel/brass composite

In this paper, brass/steel/brass clad-composite was fabricated using a cold roll-bonding process. Composite sheets were roll-bonded at reduction ratios between 37 and 72% at room temperature from strips of 150 mm in length and 30 mm wide, in one pass without lubrication. The threshold deformation for successful bonding was at a thickness reduction of 48% and peel strengths of the bonds were measured to be approximately 12 N cm-1, and it was found to escalate with an increase in the rolling reduction. The optimum reduction in thickness was ~66% wherein the peel strength was ~33 N cm-1. Various techniques such as optical and electron microscopy were implemented to analyze and investigate the effects of the reduction in thickness and the joining mechanism. The results showed that an increased reduction in thickness in rolling leads to an increase in the joining strength. Furthermore, increasing the brass plate thickness negatively affects the joining strength. A Cu peak on the peeled-off steel surface and the presence of Fe on the peeled-off brass surface strongly suggest that the major bonding between brass and steel was mechanically induced metallurgical bonding.