Microstructure and Mechanical Properties of Ni‐Coated Continuous Carbon Fibers Reinforced Pure Aluminum Matrix Composites Prepared by Twin‐Roll Casting Method

Author(s):  
Weipeng Mu ◽  
Jinbao Lin ◽  
Yi Gong ◽  
Dongxu Wu ◽  
Erqiang Liu
2013 ◽  
Vol 592-593 ◽  
pp. 614-617 ◽  
Author(s):  
Konstantinos Anthymidis ◽  
Kostas David ◽  
Pavlos Agrianidis ◽  
Afroditi Trakali

It is well known that the addition of ceramic phases in an alloy e.g. aluminum, in form of fibers or particles influences its mechanical properties. This leads to a new generation of materials, which are called metal matrix composites (MMCs). They have found a lot of application during the last twenty-five years due to their low density, high strength and toughness, good fatigue and wear resistance. Aluminum matrix composites reinforced by ceramic particles are well known for their good thermophysical and mechanical properties. As a result, during the last years, there has been a considerable interest in using aluminum metal matrix composites in the automobile industry. Automobile industry use aluminum alloy matrix composites reinforced with SiC or Al2O3 particles for the production of pistons, brake rotors, calipers and liners. However, no reference could be cited in the international literature concerning aluminum reinforced with TiB particles and Fe and Cr, although these composites are very promising for improving the mechanical properties of this metal without significantly alter its corrosion behavior. Several processing techniques have been developed for the production of reinforced aluminum alloys. This paper is concerned with the study of TiB, Fe and Cr reinforced aluminum produced by the stir-casting method.


2015 ◽  
Vol 641 ◽  
pp. 202-209
Author(s):  
Wojciech Ściężor ◽  
Andrzej Mamala ◽  
Paweł Kwaśniewski

Modern manufacturing technologies of flat cold-rolled products made of aluminium and its alloys are based on raw materials produced with the use of continuous casting technology. One of the most frequently used integrated production processes, based on continuous casting of metal, is twin roll casting method (TRC). In TRC method liquid metal flows into the area formed by two water-cooled rolls, solidifies and next is deformed (rolled) which allows to obtain strip with several millimetres thickness. Thanks to this, it is possible to eliminate hot rolling stage from the typical production technology, and directly subject obtained sheets to cold rolling process.This paper presents results of cold rolling strain dependency on the mechanical properties of tested aluminium alloys from 1XXX, 3XXX and 8XXX series, produced in the laboratory conditions with the use of TRC method. Furthermore the rolling loads and basic mechanical properties, determined in an uniaxial tensile, were examined.


2017 ◽  
Vol 62 (2) ◽  
pp. 1267-1270
Author(s):  
D.-H. Kim ◽  
T.-J. Kim ◽  
S.-G. Lim

AbstractIn this study, mechanical properties and microstructures of extruded aluminum matrix composites were investigated. The composite materials were manufactured by two step methods: powder metallurgy (mixture of aluminum powder and carbon fiber using a turbular mixer, pressing of mixed aluminum powder and carbon fiber using a cold isostatic pressing) and hot extrusion of pressed aluminum powder and carbon fiber. For the mixing of Al powder and carbon fibers, aluminum powder was used as a powder with an average particle size of 30 micrometer and the addition of the carbon fibers was 50% of volume. In order to make mixing easier, it was mixed under an optimal condition of turbular mixer with a rotational speed of 60 rpm and time of 1800s. The process of the hot-extrusion was heated at 450°C for 1 hour. Then, it was hot-extruded with a condition of extrusion ratio of 19 and ram speed of 2 mm/s. The microstructural analysis of extruded aluminum matrix composites bars and semi-solid casted alloys were carried out with the optical microscope, scanning electron microscope and X-ray diffraction. Its mechanical properties were evaluated by Vickers hardness and tensile test.


2016 ◽  
Vol 877 ◽  
pp. 56-61 ◽  
Author(s):  
Shinji Kumai ◽  
Yusuke Takayama ◽  
Ryoji Nakamura ◽  
Daisuke Shimosaka ◽  
Yohei Harada ◽  
...  

A horizontal-type twin roll casting method has been popular for producing aluminum alloy strips, however, it is characterized by a relatively low productivity (1~6 m/min). In contrast, a vertical-type high-speed twin-roll casting method possesses an extremely high productivity (60~120 m/min (1~2 m/s)) and an excellent heat extraction ability. The rapid cooling effect provided significant microstructure refinement and mechanical properties improvement in various kinds of cast aluminum alloy products. Not only “product to product recycling” but also “up-grade recycling” can be achieved by making good use of these merits. Two examples of application showing the potential of vertical-type high-speed twin roll casting method are presented. (1) Several kinds of Al-Si base alloy were cast into the strips. Not only strength and toughness but also formability was increased in the twin roll cast products. In particular, great improvement in deformability shows the potential of the twin-roll cast aluminum alloy products as substitutes for some wrought aluminum alloy products. (2) The vertical-type tandem twin-roll caster was able to fabricate a clad strip by single step. The A4045/A3003/A4045 aluminum alloy clad sheets produced by the twin-roll casting showed better mechanical properties than the conventional hot-roll bonded clad sheets.


Author(s):  
L. O. Mudashiru ◽  
I. A. Babatunde ◽  
S. O. Adetola ◽  
O. I. Kolapo

Stir casting is an economical process for the production of aluminum matrix composites. There are many parameters in this process, which affect the final microstructure and mechanical properties of the composites. In this study, micron-sized SiC and Gr particles were used as reinforcement to fabricate Al-SiC/Gr composites at holding temperature of 700 ± 5 °C for 5 min at 350 rev/min stirring speed. The evaluation of the mechanical properties of the composites show improvement compared with pure aluminum-matrix. The Scanning Electron Microscope (SEM) of the as-cast composites shows that the vortex formations within the melt eliminates the agglomeration of the particles and improve the wettability phenomenon.


2020 ◽  
Author(s):  
Krishna Mohan Singh ◽  
A. K. Chauhan

Due to the demand for lightweight materials in the field of automobiles, aeronautics and some other application, there is a need to develop lightweight materials. For the last few decades, aluminum matrix composites are being developed in order to meet out the demand of the above-mentioned industries. aluminum the above, lightweight material in the form of composites of B4C reinforced in Al7075 alloy is considered for the present investigation. The composite was produced using the stir casting method. In this investigation, the micro and nano B4C particles were used as reinforcements. The fabricated composites were characterized for microstructure and mechanical properties. From the microstructural examination, it was observed that 12% of B4C nanocomposites was having fine microstructure as compared to others. The hardness and strength were found to be maximum for 12 % B4C nanocomposites which impact strength was lowest for 12% micro composites.


2017 ◽  
Vol 5 (2) ◽  
pp. 20-30
Author(s):  
Zaman Khalil Ibrahim

In this research aluminum matrix composites (AMCs) was reinforced by titanium carbide (TiC) particles and was produced. Powder metallurgy technique (PM) has been used to fabricate AMCs reinforced with various amounts (0%, 4%, 8%, 12%, 16% and 20% volume fraction) of TiC particles to study the effect of different volume fractions on mechanical properties of the Al-TiC composites. Measurements of compression strength and hardness showed that mechanical properties of composites increased with an increase in volume fraction of TiC Particles. Al-20 % vol. TiC composites exhibited the best properties with hardness value (97HRB) and compression strength value (275Mpa).


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