Effect of hybrid aluminum dihydrogen phosphate on the corrosion resistance of PTFE composite ceramic coatings

2021 ◽  
Author(s):  
Jianyu Wang ◽  
Da Bian ◽  
Yongwu Zhao ◽  
Yaxuan Liu ◽  
Yang Liu
Keyword(s):  
Corrosion Resistance ◽  
Composite Ceramic ◽  
Ceramic Coatings ◽  
Dihydrogen Phosphate ◽  
Ptfe Composite

Corrosion Resistance of Plasma Sprayed AT13 Composite Ceramic Coating on Mg

2013 ◽  
Vol 575-576 ◽  
pp. 142-146
Author(s):  
Er Lin Lu ◽  
Yan Chen ◽  
Sheng Lu
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Epoxy Resin ◽  
Ceramic Coating ◽  
Composite Coatings ◽  
Composite Ceramic ◽  
Ceramic Coatings ◽  
Corrosion Property ◽  
Electrochemical Tests ◽  
Plasma Sprayed

NiCoCrAlY/AT13 composite coating was prepared by plasma spraying technology on AZ91D substrate and sealed with three different methods. The corrosion resistances of the composite ceramic coatings with and without sealing were evaluated by immersion and electrochemical tests The results show that NiCoCrAlY/AT13 composite ceramic coating represents better corrosion property than single AT13 ceramic coating. The corrosion resistances of NiCoCrAlY/AT13 composite coatings with sealing are superior to that of unsealing coating. Among three sealed coatings, both coatings sealed with paraffin and varnish exhibit better corrosion resistance with corrosion rate of 0.130 g/(m2·h), 0.204 g/(m2·h), and Icorrof 1.754E-7 (A·cm-2), 9.493E-8 (A·cm-2) respectively, while the coating with epoxy resin sealing is relatively the worst one with corrosion rate of 0.744 g/(m2·h) and Icorrof 1.650E-7 (A·cm-2).

Microstructure and Corrosion Behaviour of Ni/Al-Al2O3 Gradient Ceramic Coatings on Q235 Steel

2007 ◽  
Vol 336-338 ◽  
pp. 2647-2648
Author(s):  
Ming Hao Fang ◽  
Yan Gai Liu ◽  
Zhao Hui Huang
Keyword(s):  
Corrosion Resistance ◽  
Plasma Spraying ◽  
Corrosion Behavior ◽  
Ceramic Coating ◽  
Corrosion Behaviour ◽  
Composite Ceramic ◽  
Ceramic Coatings ◽  
Al2o3 Ceramic ◽  
Q235 Steel ◽  
Hcl Solution

Ni/Al-Al2O3 gradient ceramic coating was prepared on Q235 steel by plasma spraying. Microstructure and corrosion behavior in boiling 5%HCl solution of the samples sprayed with this coating were investigated. The results showed that thickness of Al2O3 ceramic coating was increased greatly and almost no connected pores formed in the gradient coating due to the existent of Ni/Al-Al2O3 transition interlayer coatings. The corrosion resistance of Q235 steel with Ni/Al-Al2O3 gradient composite ceramic coating in boiling 5%HCl solution was greatly improved.

Laser Sintering of Nano-Al2O3 Powders on Plasma Sprayed Ceramic Based Coatings

2007 ◽  
Author(s):  
Lida Shen ◽  
Yinhui Huang ◽  
Zongjun Tian ◽  
Guoran Hua
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Plasma Spraying ◽  
Bond Coat ◽  
Continuous Wave ◽  
Ceramic Coatings ◽  
Laser Sintering ◽  
Al2o3 Ceramic ◽  
Plasma Sprayed ◽  
Steel Substrates

This paper describes an investigation of nano-Al2O3 powders reinforced ceramic coatings, which has included NiCrAl and Al2O3+13%wt.TiO2 coats pre-produced by atmosphere plasma spraying, implemented by laser sintering. Commercial NiCrAl powders were plasma sprayed onto 45 Steel substrates to give a bond coat with thickness of ∼100μm. The 600μm thick Al2O3+13%wt.TiO2 based coating was also plasma sprayed on top of the NiCrAl bond coat. With 2.5kw continuous wave CO2 laser, nano-Al2O3 ceramic powders were laser sintered on the based Coatings. The micro structure and chemical composition of the modified Al2O3+13%wt.TiO2 coatings were analyzed by such detection devices as scanning electronic microscope (SEM) and x-ray diffraction (XRD). Microhardness, wear resistance and corrosion resistance of the modified coatings were also tested and compared with that of the unmodified. The results show that the crystal grain size of Al2O3 had no obvious growth. In addition, due to the nanostructured Al2O3 ceramic phases, the coatings exhibited higher microhardness, better wear resistance and corrosion resistance than those unmodified counterparts. The complex process of plasma spraying with laser sintering as a potential effective way of the application of ceramic nano materials was also simply discussed and summarized in the end.

Influences of Duty Ratio on Structure and Corrosion Resistance of Ceramic Coatings on Ti-6Al-4V by Micro-Plasma Oxidation

2007 ◽  
Vol 336-338 ◽  
pp. 2454-2457
Author(s):  
Hong Qi Ben ◽  
Zhong Ping Yao ◽  
Zhao Hua Jiang
Keyword(s):  
Corrosion Resistance ◽  
Outer Layer ◽  
Oxidation Process ◽  
Ceramic Coatings ◽  
Duty Ratio ◽  
Plasma Oxidation ◽  
Rutile Tio2 ◽  
Key Factor ◽  
Α Al2o3 ◽  
Better Than

Duty ratio is a key factor during micro-plasma oxidation process. Its influences on structure and corrosion resistance of ceramic coatings on Ti–6Al–4V by pulsed bi-polar MPO in NaAlO2 solution were investigated. The ceramic coatings were composed of Al2TiO5, α-Al2O3 and rutile TiO2, of which Al2TiO5 was the main crystalline. The coating can be divided into a porous outer layer and a dense inner layer. Compared with the condition of the same duty ratio for both pulses, the rise of anode duty ratio (D1) led to an increase in the amount of Al2TiO5 and α-Al2O3 and increased the thickness of the coating; whereas the rise of cathode duty ratio (D2) led to a decrease in the amount of α-Al2O3 and decreased the thickness of the coating. Besides, the corrosion resistance of the coated samples was better than that of Ti-6Al-4V substrate. When D1 / D2 = 60 / 30, the produced coating’s corrosion resistance was best.

scholarly journals Plasma assisted pyrolysis for processing of composite ceramic coatings based on silazane precursor and TiB2 filler applied onto a sintered steel

Open Ceramics ◽  
2020 ◽  
Vol 4 ◽  
pp. 100036
Author(s):  
Nilda Martins ◽  
Tatiana Bendo ◽  
Martin Seifert ◽  
Alessandra Medeiros ◽  
Priscila C. Gonçalves ◽  
...  
Keyword(s):  
Composite Ceramic ◽  
Ceramic Coatings ◽  
Sintered Steel

scholarly journals Corrosion Behavior and Surface Treatment of Cladding Materials Used in High-Temperature Lead-Bismuth Eutectic Alloy: A Review

Coatings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 364
Author(s):  
Hao Wang ◽  
Jun Xiao ◽  
Hui Wang ◽  
Yong Chen ◽  
Xing Yin ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
High Temperature ◽  
Liquid Metal ◽  
Energy Demand ◽  
Ceramic Coatings ◽  
High Entropy Alloy ◽  
Pressurized Water ◽  
Corrosion Morphology ◽  
High Entropy ◽  
Lead Bismuth Eutectic

Liquid metal fast reactors were considered to be the most promising solution to meet the enormous energy demand in the future. However, corrosion phenomenon caused by the liquid metal, especially in high-temperature lead-bismuth coolant, has greatly hindered the commercialization of the advanced Generation-IV nuclear system. This review discussed current research on the corrosion resistance of structural materials (such as EP823, T91, ODS, and authentic steels) in high-temperature liquid metal served as reactor coolants. The current corrosion resistance evaluation has proved that even for the excellent performance of EP823, the structural material selected in pressurized water reactor is not the ideal material for operation in the high-temperature lead-bismuth eutectic (LBE). Furthermore, the latest coating technologies that are expected to be applied to cladding materials for coolant system were extensively discussed, including Al-containing coatings, ceramic coatings, oxide coatings, amorphous coatings and high-entropy alloy coatings. The detailed comparison summarized the corrosion morphology and corrosion products of various coatings in LBE. This review not only provided a systematic understanding of the corrosion phenomena, but also demonstrated that coating technology is an effective method to solve the corrosion issues of the advanced next-generation reactors.

Protective and Thermophysical Characteristics of Plasma-Electrolytic Coatings on the Ultra-Light Magnesium Alloy

2021 ◽  
pp. 1-15
Author(s):  
Sergey Grigoriev ◽  
Igor Kondratsky ◽  
Boris Krit ◽  
Valery Ludin ◽  
Varvara Medvetskova ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Thermal Diffusivity ◽  
Magnesium Alloys ◽  
Ceramic Coatings ◽  
Specific Electrical Conductivity ◽  
Technological Parameters ◽  
Thermophysical Characteristics ◽  
Light Alloy ◽  
Plasma Electrolytic ◽  
Integral Assessment

Abstract Magnesium alloys are now widely used for various purposes due to their unique properties despite the significant disadvantage associated with low corrosion resistance. The plasma-electrolytic oxidation (PEO), which allows the formation of ceramic coatings on the surface of magnesium alloys, is the most advanced and effective method for their protection. But firstly, PEO process of magnesium alloys has some difficulties, and secondly, PEO coatings affect the thermophysical characteristics of the modified materials, in particular they reduce thermal diffusivity. The presented work is devoted to the development of the technological parameters for formation of protective coating on the ultra-light alloy Mg-8Li-1Al-0.6Ce-0.3Y by the PEO method. The results analyses of electrolytes acidity and specific electrical conductivity before and after PEO process and also investigation data of the coatings structure and surface morphology are presented. An integral assessment of the ability of thermal diffusivity and corrosion resistance of the modified alloy was made. Studying of protective and thermophysical characteristics of the obtained coating showed that it provides a sufficiently high corrosion protection, despite the relatively small thickness, and the presence of pores and slightly (not more than 5%) reduces the thermal diffusivity of the magnesium ultra-light alloy.

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