The Impact of Routing and Operation Flexibility on the Performance of Matrix Production Compared to a Production Line

2018 ◽  
pp. 155-165 ◽  
Author(s):  
Constantin Hofmann ◽  
Nadine Brakemeier ◽  
Carmen Krahe ◽  
Nicole Stricker ◽  
Gisela Lanza
2021 ◽  
pp. 0734242X2098206
Author(s):  
Haijun Bi ◽  
Huabing Zhu ◽  
Jialin Zhan ◽  
Lei Zu ◽  
Yuxuan Bai ◽  
...  

Lithium iron phosphate (LFP) batteries contain metals, toxic electrolytes, organic chemicals and plastics that can lead to serious safety and environmental problems when they are improperly disposed of. The published literature on recovering spent LFP batteries mainly focuses on policy-making and conceptual design. The production line of recovering spent LFP batteries and its detailed operation are rarely reported. A set of automatic line without negative impact to the environment for recycling spent LFP batteries at industrial scale was investigated in this study. It includes crushing, pneumatic separation, sieving, and poison gas treatment processes. The optimum retaining time of materials in the crusher is 3 minutes. The release rate is the highest when the load of the impact crusher is 800 g. An air current separator (ACS) was designed to separate LFP from aluminium (Al) foil and LFP powder mixture. Movement behaviour of LFP powder and Al foil in the ACS were analysed, and the optimized operation parameter (35.46 m/s) of air current speed was obtained through theoretical analysis and experiments. The weight contents of an Al foil powder collector from vibrating screen-3 and LFP powder collector from bag-type dust collector are approximately 38.7% and 52.4%, respectively. The economic cost of full manual dismantling is higher than the recovery production line. This recycling system provides a feasible method for recycling spent LFP batteries.


2020 ◽  
Vol 202 (14) ◽  
Author(s):  
Lisa Juliane Kahl ◽  
Alexa Price-Whelan ◽  
Lars E. P. Dietrich

ABSTRACT Light is known to trigger regulatory responses in diverse organisms, including slime molds, animals, plants, and phototrophic bacteria. However, light-dependent processes in nonphototrophic bacteria, and those of pathogens in particular, have received comparatively little research attention. In this study, we examined the impact of light on multicellular development in Pseudomonas aeruginosa, a leading cause of biofilm-based bacterial infections. We grew P. aeruginosa strain PA14 in a colony morphology assay and found that growth under prolonged exposure to low-intensity blue light inhibited biofilm matrix production and thereby the formation of vertical biofilm structures (i.e., “wrinkles”). Light-dependent inhibition of biofilm wrinkling was correlated with low levels of cyclic di-GMP (c-di-GMP), consistent with the role of this signal in stimulating matrix production. A screen of enzymes with the potential to catalyze c-di-GMP synthesis or degradation identified c-di-GMP phosphodiesterases that contribute to light-dependent inhibition of biofilm wrinkling. One of these, RmcA, was previously characterized by our group for its role in mediating the effect of redox-active P. aeruginosa metabolites called phenazines on biofilm wrinkle formation. Our results suggest that an RmcA sensory domain that is predicted to bind a flavin cofactor is involved in light-dependent inhibition of wrinkling. Together, these findings indicate that P. aeruginosa integrates information about light exposure and redox state in its regulation of biofilm development. IMPORTANCE Light exposure tunes circadian rhythms, which modulate the immune response and affect susceptibility to infection in plants and animals. Though molecular responses to light are defined for model plant and animal hosts, analogous pathways that function in bacterial pathogens are understudied. We examined the response to light exposure in biofilms (matrix-encased multicellular assemblages) of the nonphotosynthetic bacterium Pseudomonas aeruginosa. We found that light at intensities that are not harmful to human cells inhibited biofilm maturation via effects on cellular signals. Because biofilm formation is a critical factor in many types of P. aeruginosa infections, including burn wound infections that may be exposed to light, these effects could be relevant for pathogenicity.


2005 ◽  
Vol 108-109 ◽  
pp. 637-642 ◽  
Author(s):  
Domenico Mello ◽  
Francesco Cordiano ◽  
Andrea Gerosa ◽  
Margherita Padalino ◽  
Carmelo Gagliano ◽  
...  

Contamination controls are very important issues in microelectronics. Any wrong substance introduction in process chambers can cause damages to the production line. Therefore, an extensive control is important because every operation in the process flow (also the most insignificant) can become fatal for the correct functioning of a microelectronic device. The aim of this work is to evaluate the impact of small metallic contamination in the range of 1011÷1012 at/cm2 on silicon substrates implanted with different ion species (As, B and P). An important example of failure related to metallic contamination in a wet bench is reported in this work. The problem appears in a particular class of flash memory devices processing. The electrical parametric test shows a wrong gate oxide thickness and Qbd values out of range, confirmed by early breakdown events and anomalous C-V characteristics. The cause of the failure is morphologically identified off-line by using TEM: the cross section shows a wrong gate oxide thickness and an anomalous interface between gate oxide and silicon substrate. It appears clear that the root failure cause is related to the ion implantation (As in this case) and to the cleaning before gate oxide growth. A short process flow was performed and analyzed step by step in order to identify the failure cause. Many different analytical techniques have been used for each step and all of these provide consistent results. In particular TXRF analysis on wafers processed immediately after cleaning do not show any contamination while Cu and Fe contaminants are observed after sample oxidation and As implant. Metallic contaminants are captured by the substrate after it is implanted with As, and the following RCA cleaning is not able to remove them. In addition, the presence of these metallic contaminants induces roughness of the Si surface and the growth of gate oxide is not controlled (faster oxidation). If different substrates are used, e.g. silicon implanted with B or un-implanted, this contamination level is not detected and does not lead to oxide reliability problems. Once the mechanism of metal contaminant interaction with dopant is identified the introduction of an in-line monitoring is possible, thus allowing to prevent the device failure. The short process loop can be considered as a good method to prepare the substrate before TXRF analysis. After this study the monitor has been integrated in the production line controls


Author(s):  
Beda Barkokebas ◽  
Samer Bu Hamdan ◽  
Aladdin Alwisy ◽  
Mohamed Al-Hussein

Offsite manufacturing has introduced significant improvements in terms of both time and cost savings to the construction industry. The fabrication of modular units and construction components in factories has permitted the reshaping of the traditional stick-built process. By reallocating the majority of onsite activities to offsite facilities, onsite preparation tasks can be performed concurrently to the offsite production. The success of offsite manufacturing relies on the efficiency of the factory’s production line. Continuous workflow improves factory efficiencies by reducing or eliminating fluctuations and bottlenecks among work stations. Imbalance in the production line is a result of work station capacity errors and other conditions unique to the construction industry. Unlike other industries, construction projects are often customized and have lower repetition quantities. The variations in the modular units or components being produced poses a challenge in balancing traditional work stations along the production line due to continuous changes in complexity level, which in turn affects productivity. This research proposes the use of dynamic work stations along with traditional ones, using multi-skilled workers relocating among specific work stations in response to product complexity levels. Two approaches are evaluated in order to balance the production line: (1) increase number of workers in static work stations; and (2) use dynamic work stations. A production comparison is performed using a hybrid simulation model, combining discrete-event and continuous simulation. The plotted results identify the optimum number of workers in the two stations, static versus dynamic, to meet demand. The model is validated and is found to achieve a reduction of 18.68% and 32.00% in the total production time for two different scenarios without increasing the original number of workers.


2021 ◽  
Vol 6 (2) ◽  
Author(s):  
Belita Mega Musfita ◽  
Nina Aini Mahbubah

As an industrial manufacture , xyz is an enterprise  that produces mineral water should take into account in detail the processes in each production line in order to minimize the cost of activities of valueless activities. The impact of these activities is that they are excessive and inadequate to meet customer orders. The research focused  on analysing  the activities leading to waste to a glass-type production line based on a lean production approach. A case study based explanation  is a research approach. According to the current state map, according to the current state map of  wasteacross the value stream, the 'ham-filtering' of speakers and the 'cause of process  failure  on production lines' remains to be determined . Research shows that the dominant waste of the  higher sequence is deliberate, the lead time value is 4320 seconds and the cycle time is 60 seconds. Next, the average consumer product of 7.7% exceeds the company's maximum standard. Based on value stream flow map, improvement recommendations as follows: minimize waste, disposal of worthless activities,  5W1H enhancement on the fish edge  diagram and preventative maintenance activities to prevent unavoidable defects along production process activities.


Author(s):  
Nicolae Tudor ◽  
Vasile Claudiu Kifor ◽  
Constantin Oprean

<p>Using the QSPS (Quality System for the production software) for industrial projects and not only therefore, has led to accurate running of the production line from beginning of the SOP (Start of Production). This paper presents the application way of the QSPS at one of the strongest European automotive company. By using of this system several significant costs savings and quality improvement can be observed.<br /> The content of this paper will show step by step how to use QSPS for the integration of a production line in the traceability system from a big company in automotive industry.<br /> The production line involved contains 56 production equipments, which have to be passed trough by the product before being packet and deliver to the customer.<br /> The control of the line is done by this traceability system, so the impact of this system with the quality of the product is very high. The structure of this system contains 7 steps. All of these steps are followed and executed in each System (test, pilot and production environment).</p>


2019 ◽  
Vol 16 (2) ◽  
pp. 261-280 ◽  
Author(s):  
Fábio Lima ◽  
Caroline Nogueira De Carvalho ◽  
Mayara B. S. Acardi ◽  
Eldiane Gomes Dos Santos ◽  
Gabriel Bastos De Miranda ◽  
...  

Goal: The main objective of this study is to analyze the impact of inserting a collaborative robot in a production line of a factory of the automotive sector. Design / Methodology / Approach: Two simulation environments were developed. The first one models the original operation without the collaborative robot. The second one evaluates the impact of inserting the robot. This work is quantitative. Results: The paper presents the use of digital manufacturing tools in a simulation of a collaborative operation between a human and a collaborative robot. The simulations with and without the collaborative robot were performed, and they make it possible to emphasize the benefits of the collaborative operation in a real production line. Limitations of the investigation: The first simulation scenario was validated from the real data provided by the factory. However, the second scenario is a suggestion, emphasizing the benefits of collaborative operation. Implementation of the second scenario was not conducted. Practical implications: Since its completion depended on support from the automotive sector, this work is noticeably practical. The real data used in the first scenario as well as the assumptions made in the second scenario allow one to conclude that it is possible to implement the propositions with the collaborative robot in the chosen line. Originality / Value: The use of the collaborative robot in Brazil was forbidden by regulation until recently. Even in other countries decision makers still find have difficulty deciding for this new technology. For this reason, the benefits of using collaborative robots, mainly in Brazilian companies, is still not clear. This work contributes to the collaborative robot discussion and consequently to Industry 4.0 implementation by creating a digital twin of an existing process and inserting a collaborative robot in it. The results should be used by decision makers to decide for inserting this technology in their factories. 


2018 ◽  
Vol 15 (5) ◽  
pp. 172988141879787 ◽  
Author(s):  
Haojian Zhang ◽  
Tingting Su ◽  
Shaohong Wu ◽  
Jun Zheng ◽  
Yunkuan Wang

This article presents a strategy for efficient sorting path planning and trajectory optimization with multiple constraints. The proposed strategy is applicable to typical high-density sorting applications. It plans the sorting path while optimizing each trajectory. The total stroke traveled by the end effector to complete the sorting task is shortened, and the efficiency of the production line is correspondingly facilitated. Thus, this article designs bow-shaped trajectories by analyzing the work process of the production line to ensure the smooth transition of the end effector and bow-shaped trajectories are based on the starting point and the end point of each sorting action. The modified trapezoidal acceleration and deceleration algorithm is used to optimize each sorting trajectory, which ensures that each sorting action is executed quickly and stably. Simultaneously, the greedy strategy is applied to plan the sorting task, which further shortens the total stroke of the end effector and improves the efficiency of the production line. A specific cost function is also designed to improve the planning strategy to prevent the occurrence of missing materials and enhance the adaptability of the sorting system. In consideration of the efficiency of the sorting system is significantly improved by this approach, the effectiveness of the proposed strategy in this article is thus verified compared with existing ones by experiments. In addition, the impact of the conveyor speed on the sorting system is also discussed.


1990 ◽  
Vol 36 (12) ◽  
pp. 1518-1531 ◽  
Author(s):  
Christopher S. Tang
Keyword(s):  

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