Intelligent Automation Systems at the Core of Industry 4.0

Author(s):  
Amit Kumar Tyagi ◽  
Terrance Frederick Fernandez ◽  
Shashvi Mishra ◽  
Shabnam Kumari
Logistics ◽  
2021 ◽  
Vol 5 (1) ◽  
pp. 14
Author(s):  
Athina G. Bright ◽  
Stavros T. Ponis

In the last decade, the Industry 4.0 concept has introduced automation and cyber-physical systems as the core elements of future logistics, supported by an array of technologies, such as augmented reality (AR) providing the necessary support for the digital transformation of manufacturing and logistics and the smartification and digital refinement of traditional pre-Industry 4.0 processes. This paper studies the influence and the potential of gamification techniques in supporting innovative Industry 4.0-enhanced processes in the contemporary warehouse work ecosystem. Gamification in the workplace aims to motivate the employees and increase their involvement in an activity, while at the same time creating a sense of an everyday different experience rather than a set of repetitive and monotonous tasks. Since the design of such a system is a complex process, the most widespread design frameworks are studied, and the emphasis is on the principal game elements and their connection to mobilization mechanisms. Finally, an initial proposal of a gamification framework to support the AR-enhanced order picking process in contemporary logistics centers is provided with an emphasis on the mechanics of a fair and functional reward system. The proposed approach aims to showcase the potential alignment of business processes to human motivation, respecting the differences between tasks and the workers’ cognitive workload.


Author(s):  
Mohd Javaid ◽  
Abid Haleem ◽  
Ravi Pratap Singh ◽  
Rajiv Suman

Artificial intelligence (AI) contributes to the recent developments in Industry 4.0. Industries are focusing on improving product consistency, productivity and reducing operating costs, and they want to achieve this with the collaborative partnership between robotics and people. In smart industries, hyperconnected manufacturing processes depend on different machines that interact using AI automation systems by capturing and interpreting all data types. Smart platforms of automation can play a decisive role in transforming modern production. AI provides appropriate information to take decision-making and alert people of possible malfunctions. Industries will use AI to process data transmitted from the Internet of things (IoT) devices and connected machines based on their desire to integrate them into their equipment. It provides companies with the ability to track their entire end-to-end activities and processes fully. This literature review-based paper aims to brief the vital role of AI in successfully implementing Industry 4.0. Accordingly, the research objectives are crafted to facilitate researchers, practitioners, students and industry professionals in this paper. First, it discusses the significant technological features and traits of AI, critical for Industry 4.0. Second, this paper identifies the significant advancements and various challenges enabling the implementation of AI for Industry 4.0. Finally, the paper identifies and discusses significant applications of AI for Industry 4.0. With an extensive review-based exploration, we see that the advantages of AI are widespread and the need for stakeholders in understanding the kind of automation platform they require in the new manufacturing order. Furthermore, this technology seeks correlations to avoid errors and eventually to anticipate them. Thus, AI technology is gradually accomplishing various goals of Industry 4.0.


Author(s):  
Zelal Gültekin Kutlu

In this study, the periodical differences of industrial revolutions, which is one of the effects of technological developments in the industrial field, and the last stage of it are mentioned. With the latest industrial revolution called Industry 4.0, machines work in harmony with technology at every stage of industrial areas. This period, known as Industry 4.0 or the fourth industrial revolution, refers to the system in which the latest production technologies, automation systems, and the technologies that make up this system exchange data with each other. In addition to the information technologies and automation systems used in Industry 3.0, industrial production has gained a whole new dimension with the use of the internet. With internet networks, machines, operators, and robots now work in harmony. At this point, the concept of internet of objects becomes important. Therefore, another focus of the study is the concept of internet of objects. There are some assumptions about the uses, benefits, and future status of the internet of things.


Author(s):  
Belal Hafnawi

Digital transformation is the core value of the 4th industrial revolution or Industry 4.0. Although the efforts are focused on utilization and usage of technologies like artificial intelligence, internet of things, cloud computing, and many other technologies. We should focus in parallel on regulating the technologies to provide the proper road map and put the proper regulatory frameworks to remove uncertainties in development, investment, or implementation of technologies. Regulatory effectiveness is very important in saving time and rolling out technologies. In one initiative, regulatory technology (RegTech) will utilize the technology to enhance the regulatory process in financial sector; Regulation 4.0 is another; however, plenty of work is still ahead. Some regulators are keen to facilitate the emerging technologies and to see the consequences immediately, thus they use sandbox thinking in evaluating the impact at a small scale. In summary, this chapter will highlight the different practices and methodologies to regulate the digital transformation in the best way.


2020 ◽  
Author(s):  
Vahap Tecim ◽  
Cigdem Tarhan

Today’s technology minimizes human errors and enables the implementation of applications that will enable electronic devices to work flawlessly as much as possible. Both socially and technically, in each sector with all levels, the manager must make decisions based on his/her responsibility and interest. In these environments, making the right decision, unprotected or minimal damage to the risks, depends on the personal ability of the decision-maker as well as the information that comes with it. The concept of Industry 4.0, which has emerged in parallel with technological developments, includes the transformation of production and service activities into modern automation systems in social areas and the use of new methods in data exchange. In this context, the internet of the objects, the internet of services and cyber-physical systems constitute the basic structures of the new formation. In this study, the use of these technologies in the areas where social sciences operate in the fields of which are the components of the technological developments that emerged as Industry 4.0 are discussed in the topics of Autonomous Robots, Big Data, Simulation, System Integration, Cyber Security, Cloud Computing, 3D Printers, Enhanced and Virtual Reality. Planning, analysis, design, coding and implementation stages of many technologies produced and implemented by Management Information Systems for social sciences with the reason of the emergence of Industry 4.0, innovation, flexibility and efficiency approach will be explained in this study. Additionally, this paper examines the effect of the industrial transformation in Turkey. Keywords: Industry 4.0, internet of things, management information systems, information technologies


Author(s):  
Visnovsky Martin ◽  
Rakay Robert ◽  
Galajdova Alena ◽  
Simsik Dusan

Urgency of the research. New modern trends in the cable industrial communication and exchange of data focus on implementation of new communication standards, protocols and reduced costs. Communication in every automation systems is crucial. Functions of these systems is very important for the correct function of automation system. Target setting. For designing sensor and actuator systems for automation and solving connection between different devices, developers solved this problem with standardized communication like technology IO-Link. This communication technology together with industrial bus create solution for modern communication with quantity of benefits like quick design and diagnostic, unified interface, cost and work reduction. Actual scientific researches and issues analysis. To prepare this paper, we analyzed different solutions for communication between sensors and actuators, different control systems and mechanical solutions. We used knowledge from our previous experiments and choose optimal components and systems for our project. Uninvestigated parts of general matters defining. There are many different types of sensors, actuators, communication interfaces and industrial busses. This paper is insufficient to describe them all. That’s why we’ve only described those, which will be used. The research objective. This article describe the design of a machining module for the FESTO FMS 500 Modular Laboratory System. This module will be physically implemented as part of the revitalization and modernization of the FMS 500 laboratory system at the Department of Automation, Control and Human-Machine Interactions. The statement of basic materials. We follow the trends in industrial automation and the requirements of the 4th Industrial Revolution. This is reason why we use IO-Link technology in combination with Profinet bus for communication with sensors and actuators. Conclusions. The main objective of this article is to approach the design of the Machining Module with Industry 4.0 elements for the Modular Production System FMS 500. This design describe the individual components which will be used. The functions and purpose of the module are also describe, as well as its functional capabilities in terms of diagnostics.


Symmetry ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1486
Author(s):  
Laslo Tarjan ◽  
Ivana Šenk ◽  
Jelena Erić Obućina ◽  
Stevan Stankovski ◽  
Gordana Ostojić

Industry 4.0 is a paradigm that enhances industrial automation systems with the recent advances in the domain of the Internet of Things (IoT), gaining new possibilities and providing new services. Traditional industrial machines do not have IoT capabilities, and in order to integrate such a machine into Industry 4.0, there is a need for an intermediary device or system that communicates with the machine through its supported communication interfaces and protocols and forwards the communication to the global network. This paper presents the development and experimental validation of a low-cost hardware module that can easily integrate the machine’s existing control unit into the IoT and enable synchronization of the measurements and states of the variables of the machine and its environment with a cloud server. The developed module is universal, can connect to any control unit that is able to communicate through basic RS232 serial communication, and does not require the control unit to have any higher level communication protocol implemented. On the other end, the presented solution uses a dedicated smartphone application to provide remote monitoring and control of the machine through the cloud by using the synchronized variable states, as well as further possibilities for storing, processing, and analyzing the historical data from the system. The developed solution was experimentally validated on an experimental setup consisting of a conveyor belt driven by a three-phase asynchronous electromotor controlled by a programmable logic controller through a variable-frequency drive.


Author(s):  
Zelal Gültekin Kutlu

In this study, the periodical differences of industrial revolutions, which is one of the effects of technological developments in the industrial field, and the last stage of it are mentioned. With the latest industrial revolution called Industry 4.0, machines work in harmony with technology at every stage of industrial areas. This period, known as Industry 4.0 or the fourth industrial revolution, refers to the system in which the latest production technologies, automation systems, and the technologies that make up this system exchange data with each other. In addition to the information technologies and automation systems used in Industry 3.0, industrial production has gained a whole new dimension with the use of the internet. With internet networks, machines, operators, and robots now work in harmony. At this point, the concept of internet of objects becomes important. Therefore, another focus of the study is the concept of internet of objects. There are some assumptions about the uses, benefits, and future status of the internet of things.


2021 ◽  
Vol 111 (03) ◽  
pp. 147-151
Author(s):  
Eike Broda ◽  
David Sayah ◽  
Michael Freitag

Das BMBF-Forschungsprojekt „Broker für dynamische Produktionsnetzwerke (DPNB)“ widmet sich dem Anwendungsszenario „auftragsgesteuerte Produktion“ im Kontext von Industrie 4.0. Für die Angebotsplanung ist ein zentraler Aspekt die Bildung eines individuellen Netzwerks aus unternehmensübergreifenden Produktionsfähigkeiten und -kapazitäten. Dieser Fachaufsatz liefert einen Beitrag dazu, wie der Prozess der Bearbeitung einer Produktionsanfrage umgesetzt werden kann.   The BMBF-research project “Dynamic Production Network Broker (DPNB)” is dedicated to the application scenario “order-driven manufacturing” in the context of Industry 4.0. A central question for quotation planning is how to connect manufacturing capabilities and capacities across companies to build an order-specific supply chain network. This paper addresses the core issues of processing a manufacturing request.


2019 ◽  
Vol 13 (4) ◽  
pp. 349-355
Author(s):  
Jiri Tupa ◽  
Frantisek Steiner

Production companies are adopting new methods for the improvement of their managing production processes. The cost, quality and time are still key important attributes for process improvement. This is reason why the Business Process Management (BPM) is the core of management in different areas, e.g., quality management, sustainability management. The new technologies based on Internet of Things and Services, SMART solutions, and the concept Industry 4.0 are opening new possibilities of BPM implementation. This theoretical paper deals with a review of new trends in BPM and a presentation of the possibilities of core technologies for Industry 4.0 in phases of BPM applications.


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