Management of Industrial Waste: The Case of Effective Utilization of Red Mud and Fly Ash at Vedanta Aluminium Limited - Lanjigarh

Author(s):  
Mukesh Kumar ◽  
Bimalananda Senapati ◽  
C. Sateesh Kumar
2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Sarath Chandra K ◽  
Krishnaiah S ◽  
Kibebe Sahile

Industrialization is the key to the growth of any country’s economy. However, on the other hand, the production of industrial waste is increasing enormously, which adversely impacts the environment and natural resources. Red mud is also a widespread industrial waste produced during aluminium extraction from bauxite ore in Bayer’s process. Red mud is a highly alkaline material that creates a massive environmental threat in nature. To reduce the impact of this solid waste material, the ideal method is to use it in construction works with appropriate stabilization. This study envisages the strength properties of red mud with fly ash and cement to use it as a road construction material in the subgrade. The influence of fly ash and cement on improving the strength properties of red mud was studied in detail by replacing red mud with 10%, 20%, and 30% with fly ash and 1%, 3%, and 5% of cement to its dry weight. The CBR (California bearing ratio) value was increased from 1.58% to 11.6% by stabilizing red mud with fly ash and cement, which can be used as a road construction material. The UCS (unconfined compressive strength) of red mud was increased from 825 kPa to 2340 kPa upon curing for 28 days with the right mix of fly ash and cement. Along with the strength properties, the chemical analysis of leachate for the best suitable mix was performed according to the TCLP method to understand the hazardous materials present in the red mud when it is injected as ground material. Both strength properties and the leachate characteristics prove that the red mud with suitable fly ash and cement is an excellent material in road constructions.


Author(s):  
Swati Gangwar ◽  
Vimal Kumar Pathak

Industrial wastes such as marble dust, fly ash, and red mud have progressed as an environmental hazard that needs to be disposed or utilized for minimizing the ecological pollution problems and manufacturing costs. Over the years, there is an increasing interest among researchers in utilizing these industrial wastes as reinforcement for developing economic and lightweight monolithic or hybrid composites. In the same context, this paper presents a comprehensive review on the aspects of tribology and thermal performance of industrial waste such as marble dust, fly ash, and red mud as reinforcement for different monolithic and hybrid composites. The review also describes different applications for industrial waste material reinforced composites. Finally, the paper concludes with authors’ perspective of the review, conclusion summary, and future potential of industrial waste filled composites in different industries for obtaining a sustainable and cleaner environment.


2018 ◽  
Vol 777 ◽  
pp. 518-522 ◽  
Author(s):  
Hoc Thang Nguyen ◽  
Thu Ha Bui ◽  
Vo Thi Ha Quyen Pham ◽  
Minch Quang Do ◽  
Minh Duc Hoang ◽  
...  

Fly ash is an industrial waste from coal-fired thermal power plants whereas red mud is an industrial waste generated during aluminum production from bauxite. If both fly ash and red mud are not properly managed, they could cause negative impact on the environment. This study utilized red mud and fly ash in combination with sodium silicate solution to produce a geopolymer-based material which can be used as building materials. This study focussed on the leachability of heavy metals in the raw materials and the geopolymer as this would be significant in assessing the environmental impact of the product. Leachability of heavy metals such as Cu, Zn, Cd, Pb, Fe, and Cr was evaluated based on European standard (EN 124572 – 2, EU CEN TC292/ CEN TC 308) with pH values at 7. The results showed that raw materials (red mud and fly ash) have higher leachability than geopolymer specimens. And the values of leaching tests for heavy metals in the geopolymer - based materials belonged to limits of EULFD and USEPA.


2014 ◽  
Vol 675-677 ◽  
pp. 756-760
Author(s):  
Ting Zhou Li ◽  
Xiao Qin Zhu ◽  
Xin Tao Zhou ◽  
Jing Hua Chang ◽  
Li Meng Chen ◽  
...  

The accumulation of industrial waste residues is a serious problem with the continuous development of industrial productions during the recent years, how to use reasonably the industrial waste residues has gradually turned into an important research field in the world. Therefore, the research and development of porous ceramics synthesized by the industrial waste residues of fly ash, coal gangue and red mud etc as the raw materials were introduced, the present preparation technique and characteristics of the porous ceramics synthesized by the industrial waste residues were analyzed, and its further investigation was discussed.


2011 ◽  
Vol 243-249 ◽  
pp. 2653-2656 ◽  
Author(s):  
Rui Yan Wang ◽  
Lan Fang Zhang

Red mud is the waste which is generated in the process of extracting alumina from bauxite. In this paper, results showed that aerated concrete preparated with red mud, fly ash and other solid industrial waste, its strength can reach 2.5 ~ 5.5MPa, density of 550 ~ 800kg/m3, radioactive limit meet the requirement of material to the wall. Use of red mud to produce aerated concrete is an effective way with good environmental and economic significance.


2014 ◽  
Vol 3 (3) ◽  
pp. 25-33
Author(s):  
Jagmeet Singh ◽  
◽  
Jaspal Singh ◽  
Manpreet Kaur ◽  
◽  
...  
Keyword(s):  
Fly Ash ◽  

2021 ◽  
Vol 10 (1) ◽  
pp. 157-168
Author(s):  
Biwei Luo ◽  
Pengfei Li ◽  
Yan Li ◽  
Jun Ji ◽  
Dongsheng He ◽  
...  

Abstract The feasibility of industrial waste fly ash as an alternative fluxing agent for silica in carbothermal reduction of medium-low-grade phosphate ore was studied in this paper. With a series of single-factor experiments, the reduction rate of phosphate rock under different reaction temperature, reaction time, particle size, carbon excess coefficient, and silicon–calcium molar ratio was investigated with silica and fly ash as fluxing agents. Higher reduction rates were obtained with fly ash fluxing instead of silica. The optimal conditions were derived as: reaction temperature 1,300°C, reaction time 75 min, particle size 48–75 µm, carbon excess coefficient 1.2, and silicon–calcium molar ratio 1.2. The optimized process condition was verified with other two different phosphate rocks and it was proved universally. The apparent kinetics analyses demonstrated that the activation energy of fly ash fluxing is reduced by 31.57 kJ/mol as compared with that of silica. The mechanism of better fluxing effect by fly ash may be ascribed to the fact that the products formed within fly ash increase the amount of liquid phase in the reaction system and promote reduction reaction. Preliminary feasibility about the recycling of industrial waste fly ash in thermal phosphoric acid industry was elucidated in the paper.


Author(s):  
Mayara S. Siverio Lima ◽  
M. Hajibabaei ◽  
L. P. Thives ◽  
V. Haritonovs ◽  
A. Buttgereit ◽  
...  
Keyword(s):  
Fly Ash ◽  
Red Mud ◽  

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