A comparative study on cutting performance of rake-flank face structured cutting tool in orthogonal cutting of AISI/SAE 4140

2015 ◽  
Vol 78 (9-12) ◽  
pp. 2097-2106 ◽  
Author(s):  
Anis Fatima ◽  
Paul T. Mativenga
2021 ◽  
Vol 40 (1) ◽  
pp. 77-86
Author(s):  
Siwen Tang ◽  
Pengfei Liu ◽  
Zhen Su ◽  
Yu Lei ◽  
Qian Liu ◽  
...  

Abstract Al2O3 nano-scaled coating was prepared on micro-textured YT5 cemented carbide cutting tools by atomic layer deposition ALD. The effect of Al2O3 nano-scaled coating, with and without combined action of texture, on the cutting performance was studied by orthogonal cutting test. The results were compared with micro-textured cutting tool and YT5 cutting tool. They show that the micro-texture and nano-scaled Al2O3 coated on the micro-texture both can reduce the cutting force and friction coefficient of the tool, and the tools with nano-scaled Al2O3 coated on the micro-texture are more efficient. Furthermore, the friction coefficient of the 100 nm Al2O3-coated micro-texture tool is relatively low. When the distance of the micro-pits is 0.15 mm, the friction coefficient is lowest among the four kinds of pit textured nanometer coating tools. The friction coefficient is the lowest when the direction of the groove in strip textured nanometer coating tool is perpendicular to the main cutting edge. The main mechanism of the nanometer Al2O3 on the micro-textured tool to reduction in cutting force and the friction coefficient is discussed. These results show that the developed tools effectively decrease the cutting force and friction coefficient of tool–chip interface.


2005 ◽  
Vol 200 (5-6) ◽  
pp. 1933-1938 ◽  
Author(s):  
Dong Hee Kwon ◽  
Myung Chang Kang ◽  
Jeong Suk Kim ◽  
Jung Tae Ok ◽  
Kwang Ho Kim

2016 ◽  
Vol 693 ◽  
pp. 1155-1162
Author(s):  
Feng Xie ◽  
Xiao Bao Lei

Related researches of bionic tribology indicate that reasonable bionic micro-texture’s surface has a good effect on tool’s anti-friction property. In order to study bionic micro-texture effects on tools’ cutting performance further, in this paper groove and scallop micro-texture are made out on the surface of carbide tool with laser processing technology. Then orthogonal cutting tests are made to cut steel 45 in dry or wet cutting with different feedings. The results show that cutting forces can be effectively reduced by the cutting tool with micro-texture’s surface. Especially, the micro-texture’s tool has the best effect when the direction of grooves is vertical to the direction of chip’s motion, and the wear degree of its rake face is also slighter. All of those will be helpful to guide the design of cutting tool.


2020 ◽  
Vol 990 ◽  
pp. 29-35
Author(s):  
Hui Wang ◽  
Ying Meng ◽  
Duo Duo Li ◽  
Xiu Li Fu ◽  
Qi Hang Shi

Based on the hypocycloid theory, a highspeed orthogonal cutting simulation model was established. The cutting parameters (cutting speed, feed rate) and plane forming angle of the workpiece of aeronautical aluminium alloy 7050-T7451 pre-stretched rolled sheet were simulated and validated. The mapping relationship between cutting parameters, anisotropy and cutting performance was analyzed. The results show that the degree of anisotropy and the difficulty of material cutting are proportional to the forming angle, and the anisotropy decreases with the increase of cutting speed and the decrease of feed speed. Finally, the optimal cutting process range of aluminum alloy 7050-T7451 was obtained, which provides data support for highspeed cutting of anisotropic materials.


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