Field surface roughness levelling of the lapping metal surface using specular white light

Author(s):  
Junaid Dar ◽  
Dinuka Ravimal ◽  
ChaBum Lee ◽  
Sun-Kyu Lee
Author(s):  
Анатолий Кульков ◽  
Anatoliy Kul'kov ◽  
Максим Ларионов ◽  
Maksim Larionov

The investigation results of metal surface processing before industrial painting or protective coat application are shown. A pre-coloring processing defines quality of the coating applied, its adhesion with basic metal, uniformity and strength. The processes of surface roughness formation depending on processing modes and properties of the abrasive used are considered thoroughly.


1970 ◽  
Vol 92 (2) ◽  
pp. 264-272 ◽  
Author(s):  
T. Tsukizoe ◽  
T. Hisakado

A study was made of surface roughness effects on dry friction between two metals, assuming that the asperities are cones of the slopes which depend on the surface roughness. The theoretical explanations were offered for coefficients of friction of the hard cones and spheres ploughing along the soft metal surface. A comparison of calculated values based on these with experimental data shows good agreement. Moreover, theoretical discussion was carried out of surface roughness effects on dry friction between two metal surfaces on the basis of the analyses of the frictional mechanism for a hard slider on the metal surface. The theoretical estimation of the coefficient of friction between two metal surfaces can be carried out by using the relations between the surface roughness and the slopes of the asperities, and the coefficient of friction due to the adhesion at the interface. The experiments also showed that when two metal surfaces are first loaded normally and then subjected to gradually increasing tangential forces, real area of contact between them increases and the maximum tangential microslip of them increases with the increase of the surface roughness.


2015 ◽  
Vol 656-657 ◽  
pp. 468-472 ◽  
Author(s):  
Tadanori Sugino ◽  
Yasuo Yamane

Gloss of a metal surface is an important aspect for product quality evaluation. Evaluating the specular reflection is almost the same as evaluating the gloss. We propose a method that uses patterned area illumination to evaluate specular reflection. In specular reflection, the angle of incidence equals the angle of reflection. Consequently, when light (ray) of the area illumination, which has a striped pattern, are projected on a glossy metal surface, a striped pattern forms on the reflected image as a mirror-like reflection, and the sharpness of the striped pattern of the image provides information about the specular reflection on the surface. This characteristic is applied to a metal with a hairline surface finish. A hairline surface presents different glossiness at different viewpoints. When the direction of the striped pattern of illumination is changed, the sharpness of striped pattern on the reflected image varies owing to the surface roughness of the hairline finish. Therefore, we can evaluate the glossiness in various directions by rotating the pattern. The relationships between gloss evaluation value and surface roughness were indicated in our study. We tried the reproduction of the gloss evaluation by ray tracing to obtain the more detailed relationships between them. Ray tracing is a technique to generate an image in computer graphics. The approximate reproduction of gloss evaluation was obtained by the simulation.


2015 ◽  
Vol 16 (2) ◽  
pp. 388-397
Author(s):  
H.O. Sirenko ◽  
M.B. Skladanyuk ◽  
L.M. Soltys

Regularities of change of isotropic roughness surfaces of steel 45 in friction and wear in a pair with polymer composite has been researched. It has been detected that the topography of the conjugated metal surface with polymer composite is the dominant factor in determining the value of wear of carbon-plastics at both the start and in the process friction and wear when the metal surface roughness is created by the composite. It has been established that between aftereffects values for roughness of metal counterface and polymer composite in friction and wear exists reliable linear relationship.


2006 ◽  
Vol 60 (11-12) ◽  
pp. 316-320
Author(s):  
Jelena Bajat ◽  
Vesna Miskovic-Stankovic ◽  
Jovan Popic ◽  
Dragutin Drazic

The influence of hot-dip galvanized steel surface pretreatment on the adhesion of epoxy cataphoretic coating was investigated. Phosphate coatings were deposited on hot-dip galvanized steel and the influence of fluoride ions in the phosphating plating bath, as well as the deposition temperature of the plating bath, were investigated. The dry and wet adhesion of epoxy coating were measured by a standard pull-off method. The surface roughness of phosphatized galvanized steel was determined, as well as the wettability of the metal surface by emulsion of the epoxy resin in water. The adhesion of epoxy coatings on phosphatized hot-dip galvanized steel was investigated in 3wt.%NaCI.


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