scholarly journals Controlled Grain Refinement of Biodegradable Zn-Mg Alloy: The Effect of Magnesium Alloying and Multi-Pass Hydrostatic Extrusion Preceded by Hot Extrusion

2020 ◽  
Vol 51 (12) ◽  
pp. 6784-6796
Author(s):  
Anna Jarzębska ◽  
Magdalena Bieda ◽  
Łukasz Maj ◽  
Robert Chulist ◽  
Daniel Wojtas ◽  
...  

AbstractTo satisfy the most stringent criteria in terms of new cardiovascular stents, pure Zn was alloyed with 1 wt pct of Mg and subsequently subjected to plastic deformation, using conventional hot extrusion followed by multi-pass hydrostatic extrusion. A detailed microstructural and textural characterization of the obtained materials was conducted, and mechanical properties were assessed at each pass of deformation process. In contrast to pure Zn, hydrostatically extruded low-alloyed Zn is characterized by a remarkable increase in strength and ductility (YS = 383 MPa, E = 23 pct), exceeding the values needed for stents. Such behavior is associated with a dual microstructure containing fine-grained Zn, alternatively arranged with bands of a fragmented eutectic. Extensive grain refinement was achieved due to the process of continuous dynamic recrystallization. Hydrostatic extrusion changes the initial $$ \langle 10\bar{1}0\rangle $$ ⟨ 10 1 ¯ 0 ⟩ fiber texture to a 〈0002〉 and $$ \langle 10\bar{1}1\rangle $$ ⟨ 10 1 ¯ 1 ⟩ double fiber texture in which the 〈0002〉 component decreases with each pass of hydrostatic extrusion. The gradual evolution of texture components was simulated using a visco-plastic self-consistent model, which confirmed that, during hydrostatic extrusion, secondary slip systems were activated involving mostly the pyramidal one.

Metals ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 126 ◽  
Author(s):  
Jiabin Hou ◽  
Lin Gao ◽  
Guorong Cui ◽  
Wenzhen Chen ◽  
Wencong Zhang ◽  
...  

In situ synthesized TiB whiskers (TiBw) reinforced Ti-15Mo-3Al-2.7Nb-0.2Si alloys were successfully manufactured by pre-sintering and canned hot extrusion via adding TiB2 powders. During pre-sintering, most TiB2 were reacted with Ti atoms to produce TiB. During extrusion, the continuous dynamic recrystallization (CDRX) of β grains was promoted with the rotation of TiBw, and CDRXed grains were strongly inhibited by TiBw with hindering dislocation motion. Eventually, the grain sizes of composites decreased obviously. Furthermore, the stress transmitted from the matrix to TiBw for strengthening in a tensile test, besides grain refinement. Meanwhile, the fractured TiBw and microcracks around them contributed to fracturing.


2021 ◽  
Author(s):  
Marta Kuczynska ◽  
Ulrich Becker ◽  
Youssef Maniar ◽  
Steffen Weihe

Abstract The reoccurring cyclic load imposed onto soldered electronic components during their operation time leads to accumulation of inelastic strains in the structure. On a microscale level, the degree of plastic deformation is determined by the formation and annihilation of dislocations, leading to continuous refinement by creation of new grain boundaries, precipitates relocation and growth. This microstructure rearrangement, triggered by an increasing amount of inelastic deformation, is defined as dynamic recrystallization. This work presents a macroscale modelling approach for the description of continuous dynamic recrystallization observed in Sn-based solder connections. The model used in this work describes kinetics of macroscopic gradual evolution of equivalent grain size, where the initial grain size is continuously refined with increasing accumulated inelastic strain until a saturation grain size is reached. The rate and distribution of dynamic recrystallization is further numerically modelled dependent on the effective accumulated inelastic strain and governing stress multiaxiality. A parameter study of the presented model and its employment in finite element (FE) simulation is further described. Finally, FE simulation of the grain size evolution is demonstrated on an example of a bulky sample under isothermal cyclic mechanical loading, as well as a BGA-like structure under tensile, shear and mixed mode cyclic load.


2013 ◽  
Vol 753 ◽  
pp. 263-266 ◽  
Author(s):  
Cecilia Poletti ◽  
Friedrich Krumphals ◽  
Stefan Mitsche ◽  
Zeng Gao

The hot rolled AA6082 aluminium alloy with aluminide dispersoids is deformed up to large strains to obtain a fine grained microstructure. Friction stir spot welding (FSSW) is carried out on rolled plates by means of a device provided by MTS System Corporation. FEM simulations determine that the material can flow up to local strains between 10 and 50 when the material reaches temperatures between 300-500°C. With this information, hot torsion tests at constant temperatures are carried out in a Gleeble ® 3800 machine for different strain rates. In both cases, in situ water quenching is applied to freeze the microstructure and avoid any static recrystallization effect after hot deformation. Light optical microscopy is used to identify the evolution of the grains as a function of the local deformation parameters determined by FEM simulations. The microstructure development by FSSW as well as by torsion is then further characterized by means of EBSD. At small strains the material deforms mainly by dynamic recovery with small low angle grain boundary formation and boundary dragging by fine aluminides and Mg2Si. At large strains grain refinement by continuous dynamic recrystallization takes place heterogeneously as a function of the original crystallographic orientation and precipitation state of each grain.


2007 ◽  
Vol 124-126 ◽  
pp. 1397-1400 ◽  
Author(s):  
Byoung Soo Lee ◽  
Hoon Cho

The microstructures and mechanical properties of unidirectional deformation structured Al alloy during ECAP with various deformation routes were investigated. In order to fabricate unidirectional deformation structure for Al alloy, hot extrusion was carried out. It was found that the deformation route A in ECAP routes is the dominant route for the grain refinement and strengthening. In deformation route A, the high strength ultra-fine grained Al alloy with a grain size of ~ 200 nm was obtained due to the accumulation of consecutive strain process. In contrast, the strength of ECAP’ed Al alloy produced via deformation route C was greatly increased after one pass because the grains were strained and cancelled each pass. By contrast, the equiaxed grains were obtained in deformation route BC because the sample was rotated 90 O in the same sense in each pass. The deformation route BC was superior to the deformation route C because the deformation route BC was more favorable than the deformation route C in the accumulation of consecutive strain. It is also found that unidirectional deformation structured Al alloy via hot extrusion shows similar grain refinement tendency with equiaxed structured Al alloy during ECAP processing.


2014 ◽  
Vol 783-786 ◽  
pp. 2641-2646 ◽  
Author(s):  
Rustam Kaibyshev ◽  
Sergey Malopheyev ◽  
Vladislav Kulitskiy ◽  
Marat Gazizov

The mechanism of grain refinement in an Al-5.4Mg-0.4Mn-0.2Sc-0.09Zr alloy subjected to equal-channel angular pressing (ECAP) at 300°C through route BC is considered. It was shown that the formation of geometrically necessary boundaries (GNB) aligned with a {111} plane at ε≤1 initiates the occurrence of continuous dynamic recrystallization (CDRX). Upon further strain the GNBs transform to low-to-moderate angle planar boundaries that produces lamellar structure. In the strain interval 2-4, 3D arrays of planar boundaries evolve due to inducing the formation of 2nd order and higher orders families of GNBs in new {111} planes. GNBs gradually convert to high-angle boundaries (HAB) with strain. A uniform recrystallized structure is produced at a true strain of ∼8. The role of slip concentration and shearing patterns in the formation of GNBs is discussed.


Materials ◽  
2019 ◽  
Vol 12 (15) ◽  
pp. 2437
Author(s):  
Guanshi Zhang ◽  
Zhimin Zhang ◽  
Yingze Meng ◽  
Zhaoming Yan ◽  
Xin Che ◽  
...  

The effects of repetitive upsetting extrusion under different starting temperatures on the microstructure and texture of GWZK124 alloy were investigated. The results clearly showed that the particles and second phases induced dynamic recrystallization (DRX), which can be explained by the particle-stimulated nucleation (PSN) mechanism. It was shown that grain refinement during repetitive upsetting extrusion (RUE) is dominated by a complicated combination of continuous dynamic recrystallization and discontinuous dynamic recrystallization. The RUEed alloys under different starting temperatures exhibited a bimodal microstructure comprising fine DRXed grains with weak texture and coarse deformed grains with strong texture. The DRXed grains could weaken the texture. As the RUE starting temperature decreased, the average grain size increased and the volume fraction of DRXed grains decreased.


2008 ◽  
Vol 58 (8) ◽  
pp. 368-374 ◽  
Author(s):  
Hiroki ADACHI ◽  
Yusuke YAMAMOTO ◽  
Hidetaka NAKANISHI ◽  
Tetsuo AIDA ◽  
Manabu IMAOKA ◽  
...  

2011 ◽  
Vol 702-703 ◽  
pp. 135-138
Author(s):  
Rampada Manna ◽  
N.K. Mukhopadhyay ◽  
G.V.S. Sastry

Grain refinement of aluminum deformed by equal channel angular pressing is strongly dependent on the amount of strain. The refinement process at low to high strain level involves elongation of the existing grains by shear deformation, their subdivision into bands and subgrain formation within bands, intersection of the bands during subsequent passes and finally conversion of the subgrains to grains by continuous dynamic recrystallization process. At room temperature the conversion of subgrains to grains takes place by progressive lattice rotation.


2005 ◽  
Vol 488-489 ◽  
pp. 223-226 ◽  
Author(s):  
Xu Yue Yang ◽  
Masayoshi Sanada ◽  
Hiromi Miura ◽  
Taku Sakai

Hot deformation and associated structural changes were studied in compression of a magnesium alloy AZ31 with initial grain sizes (D0) of 22 µm and 90 µm at a temperature of 573K. D0 influences significantly the flow curve and the kinetics of grain refinement during hot deformation. For D0 = 22 µm, grain fragmentation takes place due to frequent formation of kink bands initially at corrugated grain boundaries and then in grain interiors in low strain, followed by full development of new fine grains in high strain. For D0 = 90 µm, in contrast, twinning takes place in coarser original grains, and then kink bands and new fine grains are formed mainly in finer ones at low strains. Then new grains are formed in necklace along the boundaries of coarse original grains, followed by their development into the grain interiors. Grain refinement in the Mg alloy can be concluded to result from a series of deformation-induced continuous reactions, they are essentially similar to continuous dynamic recrystallization (cDRX).


2006 ◽  
Vol 503-504 ◽  
pp. 521-526 ◽  
Author(s):  
Xu Yue Yang ◽  
Jie Xing ◽  
Hiromi Miura ◽  
Taku Sakai

Strain-induced grain refinement in a magnesium alloy AZ31 was studied in multi-directional forging (MDF) at a temperature range from 423K to 623K and at a strain rate of 3x10-3s-1. MDF with a pass strain of 0.8 was carried out to high cumulative strains of around 5 with changing of the loading direction during decreasing temperature from pass to pass. The structural changes can be characterized by the evolution of many mutually crossing kink bands at low strains followed by increase in their number and misorientation, finally resulting in a fully developed fine-grains at high strains. MDF with decreasing temperature can accelerate the evolution of much finer grains and the improvement of plastic workability. An average grain size of 0.3 μm is formed at an accumulative strain of 4.8 and at 423K. It is concluded that grain refinement under MDF conditions occurs by a series of deformation-induced continuous reactions; that is essentially similar to continuous dynamic recrystallization (cDRX).


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