scholarly journals Integrating risk management concepts into the drilling non-productive time

Author(s):  
Mohamed Barakat ◽  
Mahmoud Abu El Ela ◽  
Fouad Khalaf

AbstractIntroducing the non-productive time (NPT) concepts in the 1960s was a necessity dictated by the ever-increasing cost and complexity of the oil and gas well drilling. The NPT definition stayed unsettled until two decades later, the definition converged toward its accepted current definition of “the time when planned or out-of-plans drilling-related activities do not add value to the operation objectives.” NPT as it is defined in drilling nowadays is a form of time waste or loss which adversely impacts the overall efficiency of the drilling operation. Since the 1980s, risk management (RM) has become a sound technique to evaluate operational losses or wastes of many resources, including time. This paper presents an attempt to couple RM techniques with NPT philosophy together with other concepts such as Systems Thinking, Synergy, Continuous Improvement, and Total Quality. These concepts and derived techniques suit well controlling the intolerable waste that shows up in the form of delay in operations and materializes into most of the undesirable costs of drilling. These concepts, adopted herein, were applied on data from 60 rigs which were used to drill 250 wells for a period of 1 year of operation. In all 19 types of NPT were considered. A Java software model was developed and used to express NPT as an undesired event with probability of happening, in order to follow with RM terminology. The probability levels (related to the NPT values) for each rig were then defined and further classified into the four familiar ranks and their colors as used in RM: Acceptable (green), Tolerable (yellow), Inadmissible (orange), and Unacceptable (red). A matrix was established for all NPT categories and for the 60 rigs and was then named Rig-NPT Risk Matrix. A maximum probability ceiling was established as a reference for unacceptable risks of all NPT categories and for all the 60 rigs. Finally, sets of risk control recommendations were proposed to minimize the NPT in order to improve rigs performance. The concept of NPT and the science of RM when integrated gave a new approach to minimize the drilling losses. Using NPT analysis coupled with risk management was used to indicate where to optimize exerted efforts in order to synergize improvement of overall drilling performance.

2021 ◽  
Author(s):  
Ali Khalid ◽  
Qasim Ashraf ◽  
Khurram Luqman ◽  
Ayoub Hadj-Moussa ◽  
Agha Ghulam Nabi ◽  
...  

Abstract As oil and gas reserves mature the world over, operators are looking towards advanced methods of increasing the ultimate recovery from their ageing fields. An energy deficient country of Pakistan relies heavily on oil and gas imports. The country was once self sustaining in at least natural gas needs. A major portion of this gas was produced from the Field-X which was discovered in the 1950’s. The primary reservoir in Field-X is the YZ-Limestone reservoir which bears sour gas. Due to extensive production from the YZ-Limestone formation, the reservoir pressure has depleted to a mere 2.0 PPG in equivalent mud weight, and it being a naturally fractured limestone formation presents numerous drilling challenges. The operator has evaluated a potential higher pressured formation in the deeper horizons of sui field but that requires drilling through approximately 650-690 meters of the YZ-Limestone formation. This feat when attempted conventionally is plagued with numerous problems like, total lost circulation, differential sticking, influxes due to the loss of a sufficient hydrostatic head, and stuck pipe following well control events. To mitigate these challenges the operator, need an effective method to drill through this depleted formation without pumping heavy LCM pills, and multiple cement plugs across the massive cavernous thief zones in the YZ-Limestone formation which could have been detrimental to the production of nearby wells. Moreover, such remedies with specialized LCM’s and acid soluble plugs would have resulted in excessive material cost and non-productive time, which in some instances extended to a period of more than a month. To address the aforementioned challenges in drilling the YZ-Limestone formation, a multiphase managed pressure drilling system was suggested to drill the formation with minimal non-productive time and cost. Multiphase hydraulics were performed to assess appropriate pumping parameters for a near-balanced condition across the YZ-Limestone formation. A closed loop MPD equipment system was designed to help maintain near-balanced conditions in pumping and static (non-circulating) periods. The designed equipment system would also ensure that the risk of H2S exposure to the atmosphere was eliminated. The application of a closed loop nitrified mpd system on a recently drilled well proved to be highly successful and reduced the drilling time to just 28 hours by not only eliminating fluid lost circulation but by also delivering an extremely high rate of penetration of 39.2 m/hr. The successful and exemplary application of nitrified MPD has opened up a new horizon for the development of deeper prospects in the Field-X and similar neighboring fields. The paper outlines the design and execution of the closed loop nitrified MPD system.


2021 ◽  
Vol 1064 (1) ◽  
pp. 012059
Author(s):  
R R Gazizov ◽  
A P Chizhov ◽  
V E Andreev ◽  
A V Chibisov ◽  
V V Mukhametshin ◽  
...  

Author(s):  
Rakesh Yarlagadda ◽  
M. Affan Badar ◽  
Boris Blyukher

The safety of oil and gas pipelines has increasingly considered day by day to their vulnerability. Pipelines play a very critical role in the transportation of oil and natural-gas. As they have become the veins of oil industries, the productive design and analysis became more important. This made them more vulnerable to terrorist attacks. Although it is impossible to design pipelines to withstand any conceivable damage due to external (terrorist attacks, seismic effects) and internal effects (design and manufacturing defects), it is possible to improve the performance of pipelines. By understanding the design criteria, it saves lots of money and more over human lives and also protects the product in pipelines, which cannot be recovered and which is more and more scares day by day. This research aims: 1) to understand the different types of pipeline damages, reasons for their occurrence and their effects on the pipelines, such as mechanical damages, material defects, cracks, manufacturing defects, 2) to understand the explosions in pipelines, internal or external explosions and seismic distress, 3) to do research and literature review in analytical and numerical methods which allow researching the influence of shock waves (explosions, seismic), 4) to develop description of experimental research of pipelines subjected to shock waves (explosions, seismic), 5) to establish an effective methodology (develop mathematical model) to study the risk management in pipeline exploitation which can be subjected to such conditions like shock waves (caused by explosions, seismic, as well as mining activities) on pipeline systems (buried, on surface, or underwater), and 6) to establish criteria for risk management. This paper includes a review of the related literature covering the first two goals.


2021 ◽  
Author(s):  
Junichi Sugiura ◽  
Ramon Lopez ◽  
Francisco Borjas ◽  
Steve Jones ◽  
John McLennan ◽  
...  

Abstract Geothermal energy is used in more than 20 countries worldwide and is a clean, reliable, and relatively available energy source. Nevertheless, to make geothermal energy available anywhere in the world, technical and economic challenges need to be addressed. Drilling especially is a technical challenge and comprises a significant part of the geothermal development cost. An enhanced geothermal system (EGS) is a commercially viable thermal reservoir where two wells are interconnected by some form of hydraulic stimulation. In a commercial setting, fluid is injected into this hot rock and passes between wells through a network of natural and induced fractures to transport heat to the surface system for electricity generation. To construct EGS wells, vertical and directional drilling is necessary with purpose-built drilling and steering equipment. This is an application where oil-and-gas drilling tools and techniques can be applied. A recent well, 16A(78)-32, drilled as part of the US Department of Energy's (DOE's) Utah Frontier Observatory for Research in Geothermal Energy (FORGE) program, highlights some of the technical challenges, which include drilling an accurate vertical section, a curve section, and a 5300-ft 65° tangent section in a hard granitic formation at temperatures up to 450°F (232°C). Extensive downhole temperature simulations were performed to select fit-for-purpose drilling equipment such as purely mechanical vertical drilling tools, instrumented steerable downhole motors, measurement-while-drilling (MWD) tools, and embedded high-frequency drilling dynamics recorders. Downhole and surface drilling dynamics data were used to fine- tune bit design and motor power section selection and continuously improve the durability of equipment, drilling efficiency, and footage drilled. Drilling optimization techniques used in oil and gas settings were successfully applied to this well, including analysis of data from drilling dynamics sensors embedded in the steerable motors and vertical drilling tools, surface surveillance of mechanical specific energy (MSE), and adopting a drilling parameter roadmap to improve drilling efficiency to minimize drilling dysfunctions and equipment damages. Through drilling optimization practices, the instrumented steerable motors with proper bit selections were able to drill more than 40 ft/hr on average, doubling the rate of penetration (ROP), footage, and run length experienced in previous granite wells. This paper presents a case study in which cutting-edge oil-and-gas drilling technologies were successfully applied to reduce the geothermal well drilling time by approximately half.


SPE Journal ◽  
2018 ◽  
Vol 24 (05) ◽  
pp. 2033-2046 ◽  
Author(s):  
Hu Jia ◽  
Yao–Xi Hu ◽  
Shan–Jie Zhao ◽  
Jin–Zhou Zhao

Summary Many oil and gas resources in deep–sea environments worldwide are often located in high–temperature/high–pressure (HT/HP) and low–permeability reservoirs. The reservoir–pressure coefficient usually exceeds 1.6, with formation temperature greater than 180°C. Challenges are faced for well drilling and completion in these HT/HP reservoirs. A solid–free well–completion fluid with safety density greater than 1.8 g/cm3 and excellent thermal endurance is strongly needed in the industry. Because of high cost and/or corrosion and toxicity problems, the application of available solid–free well–completion fluids such as cesium formate brines, bromine brines, and zinc brines is limited in some cases. In this paper, novel potassium–based phosphate well–completion fluids were developed. Results show that the fluid can reach the maximum density of 1.815 g/cm3 at room temperature, which makes a breakthrough on the density limit of normal potassium–based phosphate brine. The corrosion rate of N80 steel after the interaction with the target phosphate brine at a high temperature of 180°C is approximately 0.1853 mm/a, and the regained–permeability recovery of the treated sand core can reach up to 86.51%. Scanning–electron–microscope (SEM) pictures also support the corrosion–evaluation results. The phosphate brine shows favorable compatibility with the formation water. The biological toxicity–determination result reveals that it is only slightly toxic and is environmentally acceptable. In addition, phosphate brine is highly effective in inhibiting the performance of clay minerals. The cost of phosphate brine is approximately 44 to 66% less than that of conventional cesium formate, bromine brine, and zinc brine. This study suggests that the phosphate brine can serve as an alternative high–density solid–free well–completion fluid during well drilling and completion in HT/HP reservoirs.


2020 ◽  
Vol 21 (3) ◽  
pp. 648-680
Author(s):  
SHANE HAMILTON

A range of private and public institutions emerged in the United States in the years before and after the Great Depression to help farmers confront the inherent uncertainty of agricultural production and marketing. This included a government-owned and operated insurance enterprise offering “all-risk” coverage to American farmers beginning in 1938. Crop insurance, initially developed as a social insurance program, was beset by pervasive problems of adverse selection and moral hazard. As managers and policy makers responded to those problems from the 1940s on, they reshaped federal crop insurance in ways that increasingly made the scheme a lever of financialization, a means of disciplining individual farmers to think of farming in abstract terms of risk management. Crop insurance became intertwined with important changes in the economic context of agriculture by the 1960s, including the emergence of the “technological treadmill,” permanently embedding financialized risk management into the political economy of American agriculture.


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