The influence of abrasive size and applied load on abrasive wear of Al-Si–SiCp composite

Author(s):  
Raj Kumar Singh ◽  
Amit Telang ◽  
Satyabrata Das
Author(s):  
Raj Kumar Singh ◽  
Amit Telang ◽  
Satyabrata Das

Abstract The effects of friction heat and friction coefficient on the abrasive wear response of Al-7.5Si–SiCp composite against low-cost hypereutectic (Al-17.5Si) alloy were investigated as functions of the abrasive size and applied load in both as-cast and after heat-treatment conditions. Experiments were performed on pin-on-disc apparatus at 38 –80 μm abrasive size, 5 – 20 N applied load, 100 –400 m abrading (sliding) distances and 1 m s–1 constant sliding speed. The frictional heating of as-cast and heat-treated composite was superior compared to the matrix alloy and hypereutectic alloy, whereas the trend reversed for the friction coefficient. The frictional heating and friction coefficient of the materials increased with the abrasive size and applied load in both as-cast and after heat-treatment. The worn surface and wear debris particles were examined by using field emission scanning electron microscopy to understand the wear mechanism.


2018 ◽  
Vol 70 (2) ◽  
pp. 256-263 ◽  
Author(s):  
Deepak Mehra ◽  
Manas Mohan Mahapatra ◽  
Suraj Prakash Harsha

Purpose The purpose of this study is to increase the wear resistance of Mg alloy by adding hard ceramic particles to it. The inclusion of hard ceramic particles further strengthen the Mg alloy, resulting in higher wear resistance. Mg alloys containing Zn, rare earth and Zr exhibit high specific strength and excellent creep resistance, making them suitable for aerospace components such as aircraft gearboxes and generator housings. Design/methodology/approach In the present study, composites have been produced in situ by using RZ5 mg alloy as matrix and TiC as reinforcement by self-propagating high-temperature synthesis technique. The abrasive wear behavior of RZ5 Mg alloy matrix reinforced with TiC particulates has also been examined. The pin-on-disc apparatus has been used for the tests. The abrasive paper is used as a counter body, and the results are obtained by changing sliding distance and applied load. Findings A notable enhancement in the wear resistance and mechanical properties of tested composite has been observed as compared to the RZ5 Mg alloy as a matrix. There is a uniform increment in the change in weight loss of RZ5-TiC composite with increasing sliding distance and applied load, but it decreases with increasing TiC content. The coefficient of friction (µ) also decreases uniformly with an increase in the reinforcement of TiC, but it decreases with an increase in applied load and sliding distance. The investigation of the worn composite, which determines dominant wear mechanisms as abrasion and plowing grooves on tested samples, has been done using field emission scanning electron microscopy. Originality/value The current manuscript provides a detailed abrasive wear analysis of RZ5-TiC composite by using different wear parameters. Specifically, extensive experimental data have been provided for RZ5-TiC composite. The effects of parameters such as applied load, sliding distance and Wt.% of TiC on the weight loss and coefficient of friction of the composites have been analyzed and discussed thoroughly.


2014 ◽  
Vol 602-603 ◽  
pp. 519-522 ◽  
Author(s):  
Zai Ji Zhan ◽  
Dan Dan Zhang ◽  
Chang Hong Guo ◽  
Wei Chai

In this study, 5 wt. % Ti3SnC2/Cu composite was synthesized by hot pressed sintering, and its tribological properties against AISI52100 steel balls were investigated using a ball-on-disk wear tester. The effects of sliding speeds and applied loads on the tribological behavior of Ti3SnC2/Cu were studied. The results showed the wear rate of Ti3SnC2/Cu composite increased with the increase of applied load and decreased with increase of sliding speed. The main tribological mechanisms of Ti3SnC2/Cu were abrasive wear and slightly oxidative wear. The friction coefficient of Ti3SnC2/Cu composite was stable and much lower than that of Cu at the same conditions. The loads were effectively born by the Ti3SnC2particles and the wear resistance of the matrix was obviously improved.


The work of multilayer glass structures for central and eccentric compression and bending are considered. The substantiation of the chosen research topic is made. The description and features of laminated glass for the structures investigated, their characteristics are presented. The analysis of the results obtained when testing for compression, compression with bending, simple bending of models of columns, beams, samples of laminated glass was made. Overview of the types and nature of destruction of the models are presented, diagrams of material operation are constructed, average values of the resistance of the cross-sections of samples are obtained, the table of destructive loads is generated. The need for development of a set of rules and guidelines for the design of glass structures, including laminated glass, for bearing elements, as well as standards for testing, rules for assessing the strength, stiffness, crack resistance and methods for determining the strength of control samples is emphasized. It is established that the strength properties of glass depend on the type of applied load and vary widely, and significantly lower than the corresponding normative values of the strength of heat-strengthened glass. The effect of the connecting polymeric material and manufacturing technology of laminated glass on the strength of the structure is also shown. The experimental values of the elastic modulus are different in different directions of the cross section and in the direction perpendicular to the glass layers are two times less than along the glass layers.


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