Production of glass-ceramics obtained from industrial wastes by means of controlled nucleation and crystallization

2007 ◽  
Vol 132 (1-3) ◽  
pp. 335-343 ◽  
Author(s):  
M. Erol ◽  
S. Küçükbayrak ◽  
A. Ersoy-Meriçboyu
2016 ◽  
Vol 7 (4) ◽  
pp. 885-898 ◽  
Author(s):  
Anna Kritikaki ◽  
Dimitra Zaharaki ◽  
Kostas Komnitsas

2015 ◽  
Vol 114 (sup1) ◽  
pp. S11-S16 ◽  
Author(s):  
R. K. Chinnam ◽  
E. Bernardo ◽  
J. Will ◽  
A. R. Boccaccini

2014 ◽  
Vol 92 ◽  
pp. 174-183 ◽  
Author(s):  
Alexander Karamanov

Results about the vitrification of several hazardous iron-rich industrial wastes (from productions of Zn and Cu metals, as well as EAFD and MSWA) and the usage of obtained glasses for synthesise of sintered glass-ceramics are summarises. It is shown that the appropriated method of sinter-crystallization mainly depends on the crystallization trend of used glasses. When the parent composition is characterised by formation of a moderate amount of crystal phase low temperature sintering with short crystallization step in the interval 800-900 °C can be used. In addition, attractive granite-like building glass-ceramic can be obtained by mixing fine and coarse glass frits and “free” sintering in refractory moulds at 1000-1050 °C. Contrary, when intensive phase formation carries out the crystallization inhibits the sintering resulting in specimens with scarce degree of densification. However, in some cases a secondary densification process occurs at temperatures near to the eutectic ones, leading to well sintered samples with higher crystallinity and improved mechanical properties. It is also highlighted that the preventing of Fe2+oxidation by using inert atmosphere during the heat-treatments leads to a decreasing of sintering temperature, finer crystalline structure and additional enhancement of the mechanical properties.


2019 ◽  
Vol 56 (1) ◽  
pp. 11-20
Author(s):  
Marcin Kozłowski ◽  
Gamal Khater ◽  
Piotr Olesik ◽  
Mokhtar Mahmoud

Materials ◽  
2019 ◽  
Vol 12 (12) ◽  
pp. 2032 ◽  
Author(s):  
Diana M. Ayala Valderrama ◽  
Jairo A. Gómez Cuaspud ◽  
Judith A. Roether ◽  
Aldo R. Boccaccini

Developments in the field of materials science are contributing to providing solutions for the recycling of industrial residues to develop new materials. Such approaches generate new products and provide optimal alternatives to the final disposal of different types of industrial wastes. This research focused on identifying and characterizing slag, fly ash, and glass cullet from the Boyacá region in Colombia as raw materials for producing glass-ceramics, with the innovative aspect of the use of these three residues without the addition of nucleating agents to produce the glass-ceramics. To characterize the starting materials, X-ray diffraction (XRD), X-ray fluorescence (XRF), and Scanning Electron Microscopy (SEM) techniques were used. The results were used to evaluate the best conditions to produce mixtures of the three waste components and to determine the specific compositions of glass-ceramics to achieve products with attractive technical properties for potential industrial applications. The proposed mixtures were based on three compositions: Mixture 1, 2, and 3. The materials were obtained through thermal treatment at 1200 °C in a tubular furnace in accordance with the results of a comprehensive characterization using thermal analysis. The microstructure, thermal stability, and structural characteristics of the samples were examined through SEM, differential thermal analysis (DTA), and XRD analyses, which showed that the main crystalline phases were diopside and anorthite, with a small amount of enstatite and gehlenite. The obtained glass-ceramics showed properties of technical significance for structural applications.


2011 ◽  
Vol 5 (5) ◽  
pp. 209-218 ◽  
Author(s):  
Kiyohiko IKEDA ◽  
Hiroyuki KINOSHITA ◽  
Ryusuke KAWAMURA ◽  
Akira YOSHIKAWA ◽  
Osami KOBORI ◽  
...  

2007 ◽  
Vol 280-283 ◽  
pp. 947-952 ◽  
Author(s):  
Govind P. Kothiyal ◽  
B.I. Sharma ◽  
V.K. Shrikhande ◽  
Madhumita Goswami ◽  
J.V. Yakhmi

Lithium zinc silicate (LZS) glass-ceramics with compositions: (a) Li2O-ZnO-SiO2-Na2OB2O3- P2O5 and (b) Li2O-ZnO-SiO2-K2O-Al2O3-B2O3-P2O5 have been prepared by controlled nucleation and crystallization. The effect of ZnO/(ZnO+SiO2) ratio on various thermo-physical properties was investigated by changing the ratio from 0.1 to 0.31 in the case of (a). Different crystalline phases have been identified by X-ray diffraction studies in glass-ceramics including cristobalite, Li3Zn0.5SiO4 and Li2SiO3. Density ( r) was found to increase from 2.62 to 2.82 gm cm-3 while microhardness (VHN) decreased from 6.56 to 5.79 GPa with increase in ZnO/(ZnO+SiO2) ratio in the glass-ceramics. Average thermal expansion coefficient (TEC) in the temperature range 30 to 450oC increased from 125x10-7 to 185x10-7 /oC. The increase in TEC and decrease in microhardness are thought to be due to the formation of different phases, which in turn influence the rigidity/bonding in the glass-ceramics. A remarkable difference in the microstructure close to interface of the glass-ceramics to Cu seal was seen in both the cases [high ZnO content (a) of ZnO/(ZnO+SiO2) ratio 0.31 and low ZnO content (b) of ZnO/(ZnO+SiO2) ratio 0.024]. Both the microstructures showed globally two contrast phases of bright and dark dispersed in the glass matrix. An interesting dandritic phase observed towards core in the microstructure for the high zinc content is not seen in the microstructure for low zinc content glass-ceramic. The seal withstands a vacuum of ~ 10-6 torr at helium leak rate of 3x10-10 torr litre/sec.


2004 ◽  
Vol 82 (11) ◽  
pp. 3012-3016 ◽  
Author(s):  
Alexander Karamanov ◽  
Giuliana Taglieri ◽  
Mario Pelino

2013 ◽  
Vol 346 ◽  
pp. 15-21
Author(s):  
Vsévolod A. Mymrin ◽  
Rodrigo E. Catai ◽  
Elena V. Zelinskaya ◽  
Natalia A. Tolmacheva

This paper is devoted to the development of valuable new construction materials based on various ecologically burdensome galvanic wastes, namely industrial sludge from the RENAULT plant and metal cleaning glass waste. The only natural component used is local clay. Both of the wastes need significant financial investment and efforts for neutralization and subsequent disposal while they can be recycled into glass-ceramics or red ceramics (tiles, bricks, blocks, etc.). Mechanical properties of the ceramics of various compositions are as follows: flexion resistances are 4.8-9.2, 7.6-11.5 and 11.1-14.9 MPa (after calcination at 800°C, 850°C and 900°C, respectively); the dilatation coefficient values are normally 6.6 to 9.5% (up to 10% for certain materials); the water absorption values are between 19.7 and 23.9%. These values meet the Brazilian standards for ceramics production. Physicochemical interactions of initial components and new materials structure formation processes have been studied. The XRD data show the formation of new minerals in the process of baking: Na-Anortite (Ca,Na)(Si,Al)4O8, Thenardite Na2SO4, Mullite Al6Si2O13, Tamarugite NaAl (SO4)2 6H2O. Only two minerals are identified both before and after baking: Quartz SiO2 and Hematite Fe2O3. High X-ray background clearly visible on the XRD-pattern is an evidence of a highly amorphous glassy structure resulting from founding processes during the mixtures heating. The SEM and EDS studies of the ceramics strongly confirm the XRD results demonstrating fields of almost glassy morphology within the new material. These new-crystalline and new-amorphous structures can explain all the mechanical and chemical properties of the ceramic materials developed. Leaching and solubility studies of the new ceramics with Atom Absorption Analysis demonstrate that a great excess of heavy metals (Sn, Zn and Ni) from the industrial wastes is decreased in the baked ceramics achieving levels that meet Brazilian sanitary standards.


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