scholarly journals Interference mechanism and damage accumulation in high-speed cross scratches on hard brittle materials

Author(s):  
Feifei Zhao ◽  
Bin Lin ◽  
Yuanping He ◽  
Tianyi Sui
2019 ◽  
Vol 89 (5) ◽  
pp. 685
Author(s):  
Б.В. Румянцев

AbstractThe results of penetration of a high-speed metal jet (with a velocity of 3–7 km/s) into brittle materials (ceramics and glass) have been analyzed. The data on jet destabilization as a result of the response of the brittle material to the high-speed penetration are presented. The generalized dependence of the high-speed jet absorption efficiency on the bending strength of the brittle material has been constructed in the hydrodynamic approximation.


2019 ◽  
Vol 1 (1) ◽  
pp. 49-55
Author(s):  
Mahesh Reddy Vaddhi ◽  
M. Leela Ramesh ◽  
B Malsoor ◽  
Sai Teja

Abrasive Jet Machining (AJM) is the process of material removal from a work piece by the application of a high speed stream of abrasive particles carried in a gas medium from a nozzle. The material removal process is mainly by erosion. The AJM can principally be wont to cut shapes in arduous and brittle materials like glass, ceramics etc. In this concept, a model of the Abrasive Jet Machine is proposed to design by taking into consideration of commercially available components. Care will be taken to use less fabricated components rather than directly procuring them, because, the lack of accuracy in fabricated components would lead to a diminished performance of the machine. To analyse its performance, Drilling of glass sheets with different abrasives and different nozzles will be carried out by Abrasive Jet Machining process (AJM) in order to determine its machinability.


2007 ◽  
Vol 359-360 ◽  
pp. 274-278
Author(s):  
Li Hua Dong ◽  
Chun Hua Fan ◽  
Jian Huang ◽  
Hong Xia Luo

The application of hard and brittle materials become wider and wider because its self-characteristics. It is used widely in finish machining of products, such as memory record device, information products, precision instrument, etc. Traditional grinding-polishing methods have not suited for precision machining requirements of hard and brittle materials. Carbide and ceramic are chosen as workpiece. Diamond polishing film is chosen as polishing tool. Polishing experiments are done by using self-made film polishing machine with high speed and cooling inside. Polishing mechanism and polishing technology of what polishing film polishes hard and brittle materials will be studied by changing polishing speed and diamond grain size and so on. The experimental study of wear shape of gringding grain, desquamation process of grain and surface quality of workpiece will be done in this paper so that the reasonable technology of polishing hard and brittle materials with high productivity is obtained. It enrich and perfect the ultra-precision machining theory. A new method of ultra-precision lapping and polishing of hard and brittle materials is provided.


Author(s):  
Bratislav Lukić ◽  
Dominique Saletti ◽  
Pascal Forquin

Rapid progress in ultra-high-speed imaging has allowed material properties to be studied at high strain rates by applying full-field measurements and inverse identification methods. Nevertheless, the sensitivity of these techniques still requires a better understanding, since various extrinsic factors present during an actual experiment make it difficult to separate different sources of errors that can significantly affect the quality of the identified results. This study presents a methodology using simulated experiments to investigate the accuracy of the so-called spalling technique (used to study tensile properties of concrete subjected to high strain rates) by numerically simulating the entire identification process. The experimental technique uses the virtual fields method and the grid method. The methodology consists of reproducing the recording process of an ultra-high-speed camera by generating sequences of synthetically deformed images of a sample surface, which are then analysed using the standard tools. The investigation of the uncertainty of the identified parameters, such as Young's modulus along with the stress–strain constitutive response, is addressed by introducing the most significant user-dependent parameters (i.e. acquisition speed, camera dynamic range, grid sampling, blurring), proving that the used technique can be an effective tool for error investigation. This article is part of the themed issue ‘Experimental testing and modelling of brittle materials at high strain rates’.


Basic studies show that the measured impact pressure can be accounted for by assuming compressible deformation of the liquid drop in the first stages of impact. The distribution of pressure under a drop produces a shallow indentation in the surface of ductile solids and a ring fracture in brittle materials. The flow of liquid across the surface from under the drop leads to erosive shearing along the edges of the deformed area. Although in theory erosion due to surface flow would not occur on perfectly smooth surfaces, ideal conditions of this kind are impracticable. The smallest discontinuities (step heights down to about 1000 A) have been shown to act as nuclei for erosion pits. The short duration of the peak load during drop impact gives the impact an explosive character. In brittle materials the reflexion and interference of stress waves can cause extensive fracture in regions remote from the initial impact area. Spalling of the rear surface of a thin plate due to drop impact on the front surface could be an important mechanism in the failure of ceramic radomes in high speed aircraft and missiles. To some extent the strength of brittle solids can be improved by treatments which alter the size or number of surface flaws.


2008 ◽  
Vol 53-54 ◽  
pp. 33-38
Author(s):  
Jian Ming Zhan ◽  
Zhi Qiang Cao ◽  
Ming Ming Wu ◽  
Jian Bo Zhang

Hard-brittle materials can be polished by hydrodynamic suspension, which is based on the theory of sound eradiating. Owing to the high-speed rotating of the polishing tool, the polishing slurry would form dynamic pressure in the clearance between the work-piece and the tool. The dynamic pressure supplies abrasive particles the energy needed to impact on the work-piece surface, so the dynamic pressure will directly affect the machining effect. In order to obtain the steady and consistent machining quality, it’s necessary to implement the compliant control in the machining process, and adjust the dynamic pressure when needed. This paper utilizes piezoelectric ceramic micro-displacement actuating to investigate the technique that can achieve the control of micro-displacement between the polishing tool and the work-piece. It provides an effective mean for hydrodynamic slurry pressure in the hydrodynamic suspension ultra-smooth machining.


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