scholarly journals Simulations versus Tests for Dynamic Engagement Characteristics of Wet Clutch

Author(s):  
Zhen Zhang ◽  
Liucun Zhu ◽  
Xiaodong Zheng
Keyword(s):  
2021 ◽  
Vol 13 (7) ◽  
pp. 168781402110341
Author(s):  
Zhigang Zhang ◽  
Ling Zou ◽  
Hang Liu ◽  
Yonglong Chen ◽  
Benzhu Zhang

Based on the frictional mechanism of a wet clutch, frictional models of wet clutch engagement were established using the modified Reynolds equation and the elastic contact model between frictional pairs. Then, the heat flux models for the viscous shear and asperity friction were built, and the two-dimensional transient thermal models for the separator plate, friction disk, and ATF heat convection model were deduced based on the heat transfer theory and conservation law of energy. Finally, the Runge–Kutta numerical method was used to solve the frictional and thermal models. The average temperature of the separator plate, friction disk, and ATF were calculated. The effects of operating and material parameters, such as applied pressure, initial angular velocity, friction lining permeability, surface combined roughness RMS, equivalent elastic modulus, and ATF flow, on the thermal characteristics of friction pairs and ATF during engagement, were studied. The simulation results show that the temperature characteristics of the separator plate, friction disk, and ATF depend mainly on the viscous shear and asperity friction heat flux, and that the operating and material parameters of the wet clutch also have significant impacts on the overall variation trend of the thermal characteristics of the separator plate, friction disk, and ATF.


1995 ◽  
Author(s):  
Yubo Yang ◽  
Robert C. Lam ◽  
Yih Fang Chen ◽  
Hiroshi Yabe

Author(s):  
Leonardo I Farfan-Cabrera ◽  
Ezequiel A Gallardo-Hernández ◽  
José Pérez-González ◽  
Benjamín M Marín-Santibáñez ◽  
Roger Lewis ◽  
...  

In this work, an assessment of the performance of thermo-oxidated Jatropha oil as a lubricant for actual wet clutch materials was performed and compared with a commercial automatic transmission fluid. For this, Jatropha oil, a commercial automatic transmission fluid and a blend of 20 vol% Jatropha oil–80 vol% automatic transmission fluid were subjected to thermo-oxidative aging at 26 °C and 100 °C, followed by a pin-on-disk testing with disk samples from an actual wet clutch. Evaluation of the film thickness at the sliding interface resulted in a boundary lubrication regime for all the tests. The changes in oxidation, viscosity, and a viscosity index of the samples were evaluated along with friction coefficients at various sliding speeds. Jatropha oil was the most sensitive to thermo-oxidation. Jatropha oil and the blend showed a higher viscosity increase than automatic transmission fluid with thermo-oxidation, while the viscosity index of all oils was decreased considerably, Jatropha oil and the blend being the most reduced. Finally, the anti-shudder property, as measured by the change in the friction coefficient with a sliding speed, of Jatropha oil and automatic transmission fluid was improved by thermo-oxidation at 26 °C but worsened at 100 °C, meanwhile it was barely affected in the blend. Therefore, these results indicate that using pure Jatropha oil as automatic transmission fluid would be unsuitable, but blending it with automatic transmission fluids in specific proportions may be apposite for improving the friction properties of wet clutches even under thermo-oxidative conditions.


2019 ◽  
Vol 71 (1) ◽  
pp. 94-101 ◽  
Author(s):  
Yanzhong Wang ◽  
Yuan Li ◽  
Yang Liu ◽  
Wei Zhang

PurposeTo gain in-depth understandings of engaging characteristics, the purpose of this paper is to improve the model of wet clutches to predict the transmitted torque during the engagement process.Design/methodology/approachThe model of wet clutch during the engagement process took main factors into account, such as the centrifugal effect of lubricant, permeability of friction material, slippage factor of lubricant on contact surface and roughness of contact surface. Reynolds’ equation was derived to describe the hydrodynamic lubrication characteristics of lubricant film between the friction plate and the separated plate, and an elastic-plastic model of the rough surfaces contact based on the finite element analysis was used to indicate the loading force and friction torque of the contact surface.FindingsThe dynamic characteristics of wet clutch engagement time, relative speed, hydrodynamic lubrication of lubricating oil, rough surface contact load capacity and transfer torque can be obtained by the wet clutch engagement model. And the influence of the groove shape and depth on the engaging characteristics is also analyzed.Originality/valueThe mathematical model of the wet clutch during the engagement process can be used to predict the engaging characteristics of the wet clutch which could be useful to the design of the wet clutch.


Author(s):  
Federico Cheli ◽  
Paolo Dellacha` ◽  
Andrea Zorzutti

The potentialities shown by controlled differentials are making the automotive industry to explore this field. While VDC systems can only guarantee a safe behaviour at limit, a controlled differential can also increase the handling performance. The system derives from a rear wheel drive architecture with a semi-active differential, to which has been added a controlled wet clutch that directly connects the front axle and the engine crankshaft. This device allows distributing the drive torque between the two axles, according to the constraints due to kinematics and thermal problems. It can be easily understood that in this device the torque distribution doesn’t depend only from the central clutch action, but also from the engaged gear. Because of that the central clutch controller has to consider the gear position too. The control algorithms development was carried on using a vehicle model which can precisely simulate the handling response, the powertrain dynamic and the actuation system behaviour. A right powertrain response required the development of a customize library in Simulink. The approach chosen to carry on this research was the one used in automotive industry nowadays: an intensive simulation campaign was executed to realize an initial controller design and tuning.


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