scholarly journals Effects of operating and material parameters on the thermal characteristics of a wet clutch

2021 ◽  
Vol 13 (7) ◽  
pp. 168781402110341
Author(s):  
Zhigang Zhang ◽  
Ling Zou ◽  
Hang Liu ◽  
Yonglong Chen ◽  
Benzhu Zhang

Based on the frictional mechanism of a wet clutch, frictional models of wet clutch engagement were established using the modified Reynolds equation and the elastic contact model between frictional pairs. Then, the heat flux models for the viscous shear and asperity friction were built, and the two-dimensional transient thermal models for the separator plate, friction disk, and ATF heat convection model were deduced based on the heat transfer theory and conservation law of energy. Finally, the Runge–Kutta numerical method was used to solve the frictional and thermal models. The average temperature of the separator plate, friction disk, and ATF were calculated. The effects of operating and material parameters, such as applied pressure, initial angular velocity, friction lining permeability, surface combined roughness RMS, equivalent elastic modulus, and ATF flow, on the thermal characteristics of friction pairs and ATF during engagement, were studied. The simulation results show that the temperature characteristics of the separator plate, friction disk, and ATF depend mainly on the viscous shear and asperity friction heat flux, and that the operating and material parameters of the wet clutch also have significant impacts on the overall variation trend of the thermal characteristics of the separator plate, friction disk, and ATF.

2015 ◽  
Vol 137 (2) ◽  
Author(s):  
Linzhi Wu

When heat flux flows in a given medium, its path will solely be determined. This implies that material parameters determined by the predesigned path of heat flux will guide heat to flow along the designed path. Based on this idea, we develop a new method for the design of the cylindrical thermal cloak which can make heat flux detour the cloaked object. For the inhomogeneous anisotropic medium, we derive the relation between the path trajectory of heat flux and material parameters and obtain two differential equations and one boundary condition which are used to determine material parameters in the cylindrical cloak. The transient behavior on the flow of heat flux is simulated by Comsol Multiphysics and the transient thermal protection of the cylindrical cloak for the cloaked object is examined. The effect of the product of density and specific heat on the dynamic diffusion process of heat flux is analyzed. Since one can flexibly design the path of heat flux in the cloak, it has the large degree of freedom to construct thermal cloaks with the specific distributions of material parameters. The present method provides a new blue print for the transient thermal protection of a specific target.


2016 ◽  
Vol 2016 ◽  
pp. 1-12 ◽  
Author(s):  
Zhang Zhigang ◽  
Shi Xiaohui ◽  
Guo Dong

The friction transmission model of wet clutch is established to analyze the friction transmission mechanism of its engagement. The model is developed by applying both the average flow model and the elastic contact model between the friction disk and separator plate. The key components during wet clutch engagement are the separator plate, friction disk, and lubricant. The one-dimension transient models of heat transfer in radial direction for the three components are built on the basis of the heat transfer theory and the conservation law of energy. The friction transmission model and transient heat transfer models are coupled and solved by using the Runge-Kutta numerical method, and the radial temperature distribution and their detailed parametric study for the three components are conducted separately. The simulation results show that the radial temperature for the three components rises with the increase of radius in engagement. The changes in engagement pressure, lubricant viscosity, friction lining permeability, combined surface roughness RMS, equivalent elasticity modulus, difference between dynamic and static friction coefficients, and lubricant flow have important influence on the temperature rise characteristics. The proposed models can get better understanding of the dynamic temperature rise characteristics of wet clutch engagement.


2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Xiao He ◽  
Tianzhi Yang ◽  
Linzhi Wu

We recently showed theoretically that the infinite singularity of the thermal cloak designed by transformation thermodynamics could be eliminated by a new method—the path design of the heat flux without any approximation. In this paper, we present the experimental evidence of such a new strategy of thermal cloak, that is, a truly singularity-free thermal cloak. We fabricate such a transient thermal cloak device without using extreme material parameters. The experimental results show fully controlled, transient cloaking behavior, which are perfectly consistent with the theoretical derivations and simulated results. Since one can flexibly design the path of heat flux in the cloak, it has the large degree-of-freedom to construct thermal cloaks with the specific distributions of material parameters. The new method provides a new blue print for the transient thermal protection of a specific target.


2011 ◽  
Vol 52-54 ◽  
pp. 2021-2026
Author(s):  
Gui Ling Deng ◽  
Can Zhou

Thermal deformation is an important factor to affect the accuracy of the motorized spindle, the core component of high-speed machine tool. To understand the spindle system transient thermal characteristics of the high-speed turning center CH7516GS, some high-precision sensors and high-frequency data acquisition system is used to establish the temperature and displacement measuring system. The thermal deformation compensation model is established on the basis of the experimental test results.


2012 ◽  
Vol 27 (3) ◽  
pp. 229-238
Author(s):  
Ali Sidi ◽  
Zaki Boudali ◽  
Rachid Salhi

The thermal-hydraulic study presented here relates to a channel of a nuclear reactor core. This channel is defined as being the space between two fuel plates where a coolant fluid flows. The flow velocity of this coolant should not generate vibrations in fuel plates. The aim of this study is to know the distribution of the temperature in the fuel plates, in the cladding and in the coolant fluid at the critical velocities of Miller, of Wambsganss, and of Cekirge and Ural. The velocity expressions given by these authors are function of the geometry of the fuel plate, the mechanical characteristics of the fuel plate?s material and the thermal characteristics of the coolant fluid. The thermal-hydraulic study is made under steady-state; the equation set-up of the thermal problem is made according to El Wakil and to Delhaye. Once the equation set-up is validated, the three critical velocities are calculated and then used in the calculations of the different temperature profiles. The average heat flux and the critical heat flux are evaluated for each critical velocity and their ratio reported. The recommended critical velocity to be used in nuclear channel calculations is that of Wambsganss. The mathematical model used is more precise and all the physical quantities, when using this critical velocity, stay in safe margins.


Aerospace ◽  
2005 ◽  
Author(s):  
Nakhiah Goulbourne ◽  
Eric Mockensturm ◽  
Mary Frecker

This paper presents dynamic results for spherical dielectric elastomer actuators subject to an inflating mechanical pressure and an applied voltage. Different equilibria modes arise during dynamic operation due to inertial effects. In previous work, the inertial effects have been studied for the limited case of a constant applied pressure during membrane deformation [1]. Here, novel results are presented in which the dynamic response of spherical dielectric elastomer actuators to a pressure-time loading history as well as a more realistic constant gas flow rate are considered. The results are calculated for both the damped and the zero-damped cases. The spherical membrane is assumed to follow the Mooney material model where various inflation modes arise depending on the material parameters. The range of Mooney material parameters considered, the driving pressure and the applied voltage all affect the dynamic response.


1999 ◽  
Author(s):  
James D. Lee ◽  
Majid T. Manzari ◽  
Yin-Lin Shen ◽  
Wenjun Zeng

Abstract The three-dimensional transient thermal problem of work rolls in the entire hot rolling process has been formulated. It includes the time-varying boundary conditions specified at the roll surface taking the schedule of both rolling and idling cycles into consideration. The corresponding finite element equations are derived and solved by the Runge-Kutta-Verner method. The finite element solutions indicate that the temperature variations in the circumferential direction are overwhelming. Case studies unveil the thermal characteristics of the work rolls in various kinds of mill operations. Numerical results are presented and compared with Guo’s analytical solutions.


2021 ◽  
Author(s):  
Zihao Yuan ◽  
Tao Zhang ◽  
Jeroen Van Duren ◽  
Ayse K. Coskun

Abstract Lab-grown diamond heat spreaders are becoming attractive solutions compared to traditional copper heat spreaders due to their high thermal conductivity, the ability to directly bond them on silicon, and allow for an ultra-thin silicon layer. Researchers have developed various thermal models and prototypes of lab-grown diamond heat spreaders to evaluate their cooling performance and heat spreading ability. The majority of existing thermal models are built using finite-element method (FEM) based simulators such as COMSOL and ANSYS. However, such commercial simulators are computationally expensive and lead to long solution times along with large memory requirements. These limitations make commercial simulators unsuitable for evaluating numerous design alternatives or runtime scenarios for real-world high-performance processors. Because of this modeling challenge, none of the existing works have evaluated the thermal behavior of lab-grown diamond heat spreaders on real-world high-performance processors running realistic application benchmarks. Recently, we have developed a parallel compact thermal simulator, PACT, that is able to carry out fast and accurate steady-state and transient thermal simulations and can be extended to support emerging integration and cooling technologies. In this paper, we use PACT to evaluate the steady-state and transient cooling performance of lab-grown diamond heat spreaders against traditional copper heat spreaders on various real-world high-performance processors (e.g., Intel i7 6950X, IBM Power9, and PicoSoC). By using PACT with architectural performance and power simulators such as Sniper and McPAT, we are able to run transient simulations with realistic benchmarks. Simulation results show that lab-grown diamond heat spreaders achieve maximum temperature and thermal gradient reductions of up to 26.73 °C and 13.75 °C when compared to traditional copper heat spreaders, respectively. The maximum steady-state and transient simulation times of PACT for the real-world high-performance chips and realistic applications used in our experiments are 259 s and 22 min, respectively.


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