Induced forming modes in a pre-consolidated woven polypropylene composite during stretch forming process at room temperature: I. Experimental studies

Author(s):  
N.A. Zanjani ◽  
A. Sexton ◽  
S. Kalyanasundaram
2017 ◽  
Vol 742 ◽  
pp. 697-704 ◽  
Author(s):  
Simon Müller ◽  
Sabine M. Weygand

Aluminium-polymer laminate foils consisting of the layers PA, Al and PVC are used to manufacture high barrier pharmaceutical packages. These so called cold-formed blister packs are formed by stretch forming at room temperature. As due to the complex material structure the forming process is not yet well understood, the developers of cold-formed blister packaging machines design the punches for forming the cavities bigger than needed for the tablets being packed. Therefore, the aim of this work is to gain insight into the mechanical behavior of the composite during stretch forming. For this, internal and residual stresses in the layers are analyzed with the finite element method. With the help of a micromechanical and a stretch forming model simulations are performed. Furthermore, an analytical solution to calculate the internal and residual stresses during stretch forming the foil is presented. The calculation procedure can be used to determine stresses from surface strains which could be measured in forming experiments.


2021 ◽  
Vol 3 (3) ◽  
Author(s):  
Payam Tayebi ◽  
Ali Fazli ◽  
Parviz Asadi ◽  
Mahdi Soltanpour

AbstractIn this study, in order to obtain the maximum possible formability in tailor-welded blank AA6061 sheets connected by the friction stir welding (FSW) procedure, the incremental sheet forming process has been utilized. The results are presented both numerically and experimentally. To obtain the forming limit angle, the base and FSWed sheets were formed in different angles with conical geometry, and ultimately, the forming limit angle for the base metal and FSWed sheet is estimated to be 60° and 57.5°, respectively. To explore the effects of welding and forming procedures on AA6061 sheets, experimental studies such as mechanical properties, microstructure and fracture analysis are carried out on the samples. Also, the thickness distribution of the samples is studied to investigate the effect of the welding process on the thickness distribution. Then, the numerical process was simulated by the ABAQUS commercial software to study the causes of the FSWed samples failure through analyzing the thickness distribution parameter, and major and minor strains and the strain distribution. Causes of failure in FSWed samples include increased minor strain, strain distribution and thickness distribution in welded areas, especially in the proximity of the base metal area.


2013 ◽  
Vol 423-426 ◽  
pp. 737-740
Author(s):  
Zhong Yi Cai ◽  
Mi Wang ◽  
Chao Jie Che

A new stretch-forming process based on discretely loading for three-dimensional sheet metal part is proposed and numerically investigated. The gripping jaw in traditional stretch-forming process is replaced by the discrete array of loading units, and the stretching load is applied at discrete points on the two ends of sheet metal. By controlling the loading trajectory at the each discrete point, an optimal stretch-forming process can be realized. The numerical results on the new stretch-forming process of a saddle-shaped sheet metal part show that the distribution of the deformation on the formed surface of new process is more uniform than that of traditional stretch-forming, and the forming defects can be avoided and better forming quality will be obtained.


2014 ◽  
Vol 556-562 ◽  
pp. 460-463 ◽  
Author(s):  
Xue Chen ◽  
Ming Zhe Li ◽  
Wen Hua Liu ◽  
Zhi Qiang Hou

To solve the problem of low material utilization in traditional stretch forming process, a flexible stretch forming method was proposed, which can be realized by interaction of the multi-point stretch forming die with discrete-gripper stretch forming machine. The principle and characteristics of sheet metal flexible stretch forming technology was introduced, structural composition and working principle of the multi-point stretch forming die and discrete-gripper stretch forming machine were expounded, and the technology experiments was carried out with a self-designed flexible stretch forming technology equipment for sheet metal. The experimental results indicate that structure of multi-point stretch forming die and discrete-gripper stretch forming machine are reasonable, and flexible stretch forming technology can be realized by above-mentioned die and machine, stretch forming parts has a good quality and its shape error can satisfy requirements of production.


2018 ◽  
Vol 46 (6) ◽  
pp. 1431-1447 ◽  
Author(s):  
Tobias Tandrup ◽  
Kristian E. H. Frandsen ◽  
Katja S. Johansen ◽  
Jean-Guy Berrin ◽  
Leila Lo Leggio

Lytic polysaccharide monooxygenases (LPMOs) are copper enzymes discovered within the last 10 years. By degrading recalcitrant substrates oxidatively, these enzymes are major contributors to the recycling of carbon in nature and are being used in the biorefinery industry. Recently, two new families of LPMOs have been defined and structurally characterized, AA14 and AA15, sharing many of previously found structural features. However, unlike most LPMOs to date, AA14 degrades xylan in the context of complex substrates, while AA15 is particularly interesting because they expand the presence of LPMOs from the predominantly microbial to the animal kingdom. The first two neutron crystallography structures have been determined, which, together with high-resolution room temperature X-ray structures, have putatively identified oxygen species at or near the active site of LPMOs. Many recent computational and experimental studies have also investigated the mechanism of action and substrate-binding mode of LPMOs. Perhaps, the most significant recent advance is the increasing structural and biochemical evidence, suggesting that LPMOs follow different mechanistic pathways with different substrates, co-substrates and reductants, by behaving as monooxygenases or peroxygenases with molecular oxygen or hydrogen peroxide as a co-substrate, respectively.


Author(s):  
Gotfrīds Noviks

<p class="R-AbstractKeywords"><span lang="EN-US">Artificial composite materials are currently being produced in large quantities, they are diverse and they are widely used in the economy. There have been extensive theoretical and experimental studies of different types of components, developed the calculation methods of composites production with predefined properties.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">At the same time industry produces a lot of mineral and polymer waste, which are practically technogenic resources, but their use is currently at quite low levels. The paper examines the possibilities to use technogenic resources- mineral (such as ash and clay) and organic (polymers -PET containers) for producing qualitative composite materials. For this purpose theoretical analysis and calculations of the physical properties of components and process parameters that determine the operating characteristics of the composite material were carried out.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">Composite-forming process efficiency determinative parameters were analysed: adhesion, the specific surface energy, specific free surface, adsorption capacity and the degree of dispersion of the particles.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">The role of external factors in processing of composite were examined – temperature, concentration of components.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">The characteristics of prepared samples of composites showed the possibility to use these waste for the development of qualitative products for different purposes.</span></p>


2011 ◽  
Vol 130-134 ◽  
pp. 2240-2244
Author(s):  
Jing Ling Wang ◽  
Zhong Yr Cai ◽  
Mine Zhe Li ◽  
Hui Yang

Multi-point stretch forming is a flexible manufacturing technique for three-dimensional shape forming of craft skin. Its die surface is constructed by many pairs of matrices of elements whose height is controlled by computer. It uses the curved surface of elements instead of the die surface. The element numberis an important parameter because it has great influence on the part quality. This paper simulates the forming process of paraboloid part and saddle-shaped part with different number of elements and studies the influence of element number on the shape accuracy of the part .That will provides guidance for the application of multi-point stretch forming.


Author(s):  
C-M Kuball ◽  
B Uhe ◽  
G Meschut ◽  
M Merklein

Mechanical joining technologies like self-piercing riveting are gaining importance with regard to environmental protection, as they enable multi-material design and lightweight construction. A new approach is the use of high nitrogen steel as rivet material, which allows to omit the usually necessary heat treatment and coating and thus leads to a shortening of the process chain. Due to the high strain hardening, however, high tool loads must be expected. Thus, appropriate forming strategies are needed. Within this contribution, the influence of applying different temperatures for each forming stage in a two-stage rivet forming process using the high nitrogen steel 1.3815 is investigated. The findings provide a basic understanding of the influence of the temperature management when forming high nitrogen steel. For this purpose, the rivets are not formed at the same temperature in each stage, but an elevated temperature is applied selectively. Different process routes are investigated. First, cups are manufactured in stage 1 at room temperature, followed by stage 2 at 200°C. Second, cups are formed in stage 1 at 200°C and used for stage 2 at room temperature. By comparing the findings with results when applying the same temperature in both stages, it is shown that the temperature during the first forming operation has an effect on the forming behaviour during the second forming stage. The required forming forces and the resulting rivet hardness can be influenced by process-adapted temperature application. Furthermore, the causes for the temperature impact on the residual cup thickness in stage 1 are evaluated by a cause and effect analysis, which provides a deeper process understanding. The thermal expansion of the tool and the billet as well as the improved forming behaviour at 200°C are identified as the main influencing causes on the achieved residual cup thickness.


Author(s):  
Antonio Piccininni ◽  
Andrea Lo Franco ◽  
Gianfranco Palumbo

Abstract A warm forming process is designed for AA5754 to overcome low room temperature formability. The solution includes increased working temperature and is demonstrated with a railway vehicle component. A Finite Element (FE) based methodology was adopted to design the process taking into account also the starting condition of the alloy. In fact, the component's dent resistance can be enhanced if the yield point is increased accordingly: the stamping process was thus designed considering the blank in both the H111 (annealed and slightly hardened) and H32 (strain-hardened and stabilized) conditions that were preliminarily characterized. Tensile and formability tests were carried out at different temperature and strain rate levels, thus providing the data to be implemented within the FE model (Abaqus/CAE): the stamping was at first simulated at room temperature to evaluate the blank critical regions. Subsequently, the warm forming process was designed by means of an uncoupled thermo-mechanical approach. Thermal simulations were run to properly design the heating strategy and achieve an optimal temperature distribution over the blank deformation zone (according to the results of the material characterization). Such a distribution was then imported as a boundary condition into the mechanical step (Abaqus/Explicit) to determine the optimal process parameters and obtain a sound component (strain severity was monitored implementing an FLD-based damage criterion). The simulation model was validated experimentally with stamping trials to fabricate a sound component using the optimized heating strategy and punch stroke profile.


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