Prediction of the durability of a gasket operating in a bolted-flange-joint subjected to cyclic bending

2021 ◽  
Vol 120 ◽  
pp. 105027
Author(s):  
Przemysław Jaszak
Keyword(s):  
Flange Joint ◽  
Cyclic Bending ◽  
Bolted Flange

Finite Element Analysis of a Gasketed Flange Joint Under Combined Internal Pressure and Thermal Transient Loading

2007 ◽  
Author(s):  
Muhammad Abid ◽  
Javed A. Chattha ◽  
Kamran A. Khan
Keyword(s):  
Finite Element Analysis ◽  
Steady State ◽  
Internal Pressure ◽  
Thermal Loading ◽  
Flange Joint ◽  
Element Analysis ◽  
Transient Loading ◽  
Thermal Transient ◽  
Transient Thermal ◽  
Bolted Flange

Performance of a bolted flange joint is characterized mainly by its ‘strength’ and ‘sealing capability’. A number of analytical and experimental studies have been conducted to study these characteristics only under internal pressure loading. In the available published work, thermal behavior of the pipe flange joints is discussed under steady state loading with and without internal pressure and under transient loading condition without internal pressure. The present design codes also do not address the effects of steady state and thermal transient loading on the structural integrity and sealing ability. It is realized that due to the ignorance of any applied transient thermal loading, the optimized performance of the bolted flange joint can not be achieved. In this paper, in order to investigate gasketed joint’s performance i.e. joint strength and sealing capability under combined internal pressure and transient thermal loading, an extensive nonlinear finite element analysis is carried out and its behavior is discussed.

Application of Bolted Flange Joint Assembly Guidelines HPIS Z103 TR to ePTFE Sheet Gasket

2008 ◽  
Author(s):  
Hirokazu Tsuji ◽  
Yuuki Terui
Keyword(s):  
Relaxation Rate ◽  
Modulus Of Elasticity ◽  
Elastic Interaction ◽  
Flange Joint ◽  
Fiber Sheet ◽  
Force Reduction ◽  
Assembly Procedure ◽  
Bolted Flange ◽  
Application Scope ◽  
Joint Assembly

Bolt tightening guidelines HPIS Z 103 TR for flange joint assemblies have been developed to provide a simple and effective procedure to tighten flange joint bolts. This assembly procedure is applicable to compressed fiber sheet gaskets and spiral wound gaskets, but is not applicable to expanded PTFE (ePTFE) sheet gaskets for the reason that the ePTFE material has lower modulus of elasticity and higher creep/relaxation rate. In this study, expansion of the application scope of HPIS Z103 TR to ePTFE sheet gaskets is investigated. Tightening tests are conducted using flange joint specimens of JPI 4 inch and 6 inch, and all bolt forces and flange gaps are measured at each tightening step to check for uneven tightening. Uniformity of the bolt forces and flange gaps are comparable to those obtained by other types of gaskets or by tightening procedure ASME PCC-1. The influences of gasket relaxation and elastic interaction on the bolt forces are also demonstrated. As a result, flange joint assembly guidelines HPIS Z 103 TR can be considered applicable to the high-density ePTFE sheet gasket, although a post-tightening step of 1 or 2 passes is necessary to compensate for the bolt force reduction induced by gasket relaxation.

Application of Plastic Region Bolt Tightening to Flange Joint Assembly: Behavior of Large Diameter Flange

2009 ◽  
Author(s):  
Shinobu Kaneda ◽  
Hirokazu Tsuji
Keyword(s):  
Internal Pressure ◽  
Large Diameter ◽  
Plastic Region ◽  
Load Factor ◽  
Past Study ◽  
Flange Joint ◽  
The Past ◽  
Sealing Performance ◽  
Assembly Behavior ◽  
Bolted Flange

In the past study the plastic region tightening has been applied to the bolted flange joint with smaller nominal diameter and its advantages have been demonstrated, however, behavior of the bolted flange joint with larger diameter is not investigated. Flange rotation of the bolted flange joint with large diameter increases when the internal pressure is applied. Gasket stress is not uniform and it may cause leak accident. So, it is necessary to investigate the behavior of the larger diameter flange. The present paper describes the behavior of bolted flange joint with large diameter under plastic region tightening. Firstly, API 20-inch flange joint tightened to the plastic region by bolt with a smaller diameter and superiority in the uniformity of the axial bolt force is demonstrated. And then the internal pressure is applied to the bolted flange joint and the behavior of the additional axial bolt force is demonstrated. The axial bolt force decreases with increasing the internal pressure, and the load factor is negative due to increasing of the flange rotation. However, the load factor of the bolted flange joint tightened to the plastic region by using the bolt with the smaller diameter approached zero. Using the bolts with smaller diameter is advantageous to the flange joint with the larger diamter, whose load factor is negative, to prevent the leakage. Additionally, the leak rate from the bolted flange joint is measured and the sufficient sealing performance is obtained.

Bolted Flange Joint Made of Glass Fibre Reinforced Polymer (GFRP) for Oil and Gas Pipelines

2018 ◽  
Author(s):  
Muhsin Aljuboury ◽  
Md Jahir Rizvi ◽  
Stephen Grove ◽  
Richard Cullen
Keyword(s):  
Glass Fibre ◽  
Oil And Gas ◽  
High Strength ◽  
Flange Joint ◽  
Element Analysis ◽  
Glass Fibre Reinforced Polymer ◽  
Linear Behaviour ◽  
Glass Fibre Reinforced ◽  
Gasket Material ◽  
Bolted Flange

The objective of this work is an experimental and numerical investigation for a bol Richard Cullen ted composite flange connection for composite pipes, which are used in the oil and gas applications, and obtain a joint with high strength and high corrosion resistance. For the experimental part, we have designed and manufactured the required mould, which ensures the quality of the composite materials and controls its surface grade. Based on the ASME Boiler and Pressure Vessel Code, Section X, this GFRP flange has been fabricated using biaxial glass fibre braid and polyester resin in a vacuum infusion process. Numerically, an investigation is carried out using 3D finite element analysis (FEA) of a bolted GFRP flange joint including flange, pipe, gasket and bolts. This model has taken into account the orthotropy of the GFRP material and the non-linear behaviour of the rubber gasket material for both the loading and non-loading conditions. Furthermore, the leakage propagation between the flange and the gasket has also been simulated in this investigation by using the pressure-penetration criteria PPNC in ANSYS. Finally, the flange has been tested under the internal pressure and the agreement between the experimental and numerical results is excellent.

scholarly journals Research on the Assembly Pattern of MMC Bolted Flange Joint

2015 ◽  
Vol 130 ◽  
pp. 193-203 ◽  
Author(s):  
L.Z. Zhang ◽  
Y. Liu ◽  
J.C. Sun ◽  
K. Ma ◽  
R.L. Cai ◽  
...  
Keyword(s):  
Flange Joint ◽  
Bolted Flange

A Simplified Modeling of Gasket Stress-Strain Curve for FEM Analysis in Bolted Flange Joint Design

2002 ◽  
Author(s):  
Satoshi Nagata ◽  
Yasumasa Shoji ◽  
Toshiyuki Sawa
Keyword(s):  
Elastic Moduli ◽  
Strain Curve ◽  
Fem Analysis ◽  
Flange Joint ◽  
Stress Strain Curve ◽  
Stress Strain ◽  
Linear Elastic ◽  
Simplified Analysis ◽  
Bolted Flange ◽  
Simplified Modeling

Semi-metal and non-metal gaskets (spiral wound, joint sheet, etc.) are well known that their stress-strain curve shows strong nonlinearity and hysteresis. These characteristics should be considered, when we analyze the behavior of a bolted flange joint. Regarding the analysis of bolted flange joints, authors had proposed a simplified modeling method of gasket stress-strain curve for FEM analysis in the previous PVP conferences. The method approximates the nonlinearity of gasket stress-strain relation using two different linear elastic moduli in loading and unloading, respectively. This paper provides that the comparison of computed results due to the simplified analysis and the ones due to accurate nonlinear analysis that uses a nonlinear-hysteresis gasket model. This paper also proposes the guidance to determine the two linear elastic moduli for the simplified modeling. Since the simplified analysis gives a good approximation, we conclude that the method is very useful for the analysis of bolted flange joints, especially in design stage of pressure vessel flanges or piping flanges.

Effects of Nut Thinning due to Corrosion on the Strength Characteristics and the Sealing Performance of Bolted Flange Joints Under Internal Pressure

2011 ◽  
Author(s):  
Tsutomu Kikuchi ◽  
Yuya Omiya ◽  
Toshiyuki Sawa
Keyword(s):  
Internal Pressure ◽  
Yield Stress ◽  
Strength Characteristic ◽  
Small Scale ◽  
Screw Thread ◽  
Flange Joint ◽  
Bearing Surface ◽  
Sealing Performance ◽  
Bolted Flange ◽  
Screw Threads

The effects of nut thinning due to corrosion on the strength characteristic and the sealing performance in 3B bolted flange joints under internal pressure are examined from both FEM calculations and experiments. The following results are obtained. When bolts and nuts in a bolted flange joint are tightened with 50% of yield stress, no yield region at the engaged screw thread occurs, however, when they arc tightened with 90% of the yield stress, a small scale yield region occurs at the roots of the engaged three screw threads from the bearing surface of the nut. While verifying this phenomenon using FEM, it was newly discovered that when the height of the nut was reduced to 1/3 (equivalent to approximately two threads) of the original dimensions according to the standards, the sealing performance could no longer be assured.

3-D Non-Linear Finite Element Analysis of a Non-Gasketed Flange Joint Under Combined Internal Pressure and Axial Loading

2007 ◽  
Author(s):  
Muhammad Abid ◽  
Abdul W. Awan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Pressure ◽  
Structural Integrity ◽  
Experimental Studies ◽  
Axial Loading ◽  
External Loading ◽  
Flange Joint ◽  
Element Analysis ◽  
Bolted Flange

A number of analytical and experimental studies have been conducted to study ‘strength’ and ‘sealing capability’ of bolted flange joint only under internal pressure loading. Due to the ignorance of the external i.e. axial loading, the optimized performance of the bolted flange joint can not be achieved. A very limited work is found in literature under combined internal pressure and axial loading. In addition, the present design codes do not address the effects of axial loading on the structural integrity and sealing ability of the flange joints. From previous studies, non-gasketed joint is claimed to have better performance as compared to conventional gasketed joint. To investigate non-gasketed joint’s performance i.e. joint strength and sealing capability under combined internal pressure and any applied external loading, an extensive 3D nonlinear finite element analysis is carried out and overall joint performance and behavior is discussed.

Sealing Performance Evaluation for Bolted Flange Joint with Spiral Wound Gasket Based on the Bolt Force

2019 ◽  
Vol 795 ◽  
pp. 246-253
Author(s):  
Fa Kun Zhuang ◽  
Xiao Peng Li ◽  
Guo Shan Xie ◽  
Jin Shi ◽  
Yian Wang
Keyword(s):  
Performance Evaluation ◽  
Internal Pressure ◽  
Chemical Plant ◽  
Leakage Rate ◽  
Flange Joint ◽  
Rate Model ◽  
Rate Parameter ◽  
Sealing Performance ◽  
Bolted Flange ◽  
The Relationship

Leakage accidents often occur at the bolted flange joints, which are widely used in the petro-chemical plant. This is mainly resulted by the reduction of bolt force during operation. Therefore, bolt force is very important for sealing performance of the joints in service. Based on the leakage rate parameter, the relationship between the bolt force and gasket stress was derived. Moreover, the leakage rate model was established on the basis of bolt force. With this model, the leakage rate can be directly calculated through the bolt force, and the sealing performance can be evaluated. In order to verify this model, corresponding experiments have been performed. It shows that with the internal pressure increasing, the bolt force increases and the gasket stress reduces. There exists a monotonic relationship between the bolt force and gasket stress. The theoretical gasket stress value corresponds well with the experimental value. The calculated leakage rates for the joints also agree well with the experimental value. Then, it is feasible to evaluate the sealing performance for the bolted flange joints based on the bolt force.

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