Initial crack propagation of integral joint in steel truss arch bridges and its fatigue life accession

2021 ◽  
Vol 130 ◽  
pp. 105777
Author(s):  
Hongmei Tan ◽  
Xianqi Hu ◽  
Xiuping Wu ◽  
Yong Zeng ◽  
Xue Tu ◽  
...  
2007 ◽  
Vol 353-358 ◽  
pp. 24-27
Author(s):  
Tai Quan Zhou ◽  
Tommy Hung Tin Chan

The crack growth behavior and the fatigue life of welded members with initial crack in bridges under traffic loading were investigated. Based on existed fatigue experiment results of welded members with initial crack and the fatigue experiment result of welded bridge member under constant stress cycle, the crack keeps semi-elliptical shape with variable ratio of a/c during crack propagation. The calculated method of the stress intensity factor necessary for welded bridge member crack propagation was discussed. The crack remained semi-elliptical shape with variable ratio of a/c during crack propagation. The fatigue crack propagation law suitable for welded steel bridge member fatigue crack propagation analysis was deduced based on the continuum damage mechanics and fracture mechanics. The proposed fatigue crack growth model was then applied to calculate the crack growth and the fatigue life of existed welded member with fatigue experimental result. The calculated and measured fatigue life was generally in good agreement, at suitable initial conditions of cracking, for welded member widely used in steel bridges.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 397
Author(s):  
Yahya Ali Fageehi

This paper presents computational modeling of a crack growth path under mixed-mode loadings in linear elastic materials and investigates the influence of a hole on both fatigue crack propagation and fatigue life when subjected to constant amplitude loading conditions. Though the crack propagation is inevitable, the simulation specified the crack propagation path such that the critical structure domain was not exceeded. ANSYS Mechanical APDL 19.2 was introduced with the aid of a new feature in ANSYS: Smart Crack growth technology. It predicts the propagation direction and subsequent fatigue life for structural components using the extended finite element method (XFEM). The Paris law model was used to evaluate the mixed-mode fatigue life for both a modified four-point bending beam and a cracked plate with three holes under the linear elastic fracture mechanics (LEFM) assumption. Precise estimates of the stress intensity factors (SIFs), the trajectory of crack growth, and the fatigue life by an incremental crack propagation analysis were recorded. The findings of this analysis are confirmed in published works in terms of crack propagation trajectories under mixed-mode loading conditions.


Author(s):  
Masao Itatani ◽  
Keisuke Tanaka ◽  
Isao Ohkawa ◽  
Takehisa Yamada ◽  
Toshiyuki Saito

Fatigue tests of smooth and notched round bars of austenitic stainless steels SUS316NG and SUS316L were conducted under cyclic tension and cyclic torsion with and without static tension. Fatigue strength under fully reversed (R=−1) cyclic tension once increased with increasing stress concentration factor up to Kt=1.5, but it decreased from Kt=1.5 to 2.5. Fatigue life increased with increasing stress concentration under pure cyclic torsion, while it decreased with increasing stress concentration under cyclic torsion with static tension. From the measurement of fatigue crack initiation and propagation lives using electric potential drop method, it was found that the crack initiation life decreased with increasing stress concentration and the crack propagation life increased with increasing stress concentration under pure cyclic torsion. Under cyclic torsion with static tension, the crack initiation life also decreased with increasing stress concentration but the crack propagation life decreased or not changed with increasing stress concentration then the total fatigue life of sharper notched specimen decreased. It was also found that the fatigue life of smooth specimen under cyclic torsion with static tension was longer than that under pure cyclic torsion. This behavior could be explained based on the cyclic strain hardening under non-proportional loading and the difference in crack path with and without static tension.


2011 ◽  
Vol 704-705 ◽  
pp. 1201-1204 ◽  
Author(s):  
Yang Li ◽  
Zheng Bing Xu ◽  
Jian Min Zeng

The impact specimens with different hydrogen contents were solution treated at 540±3°C for 12h; water quenched at 60-100°C; and aged at 165±1°C for 6h. The impact test was carried out at Roell450 pendulum impact testing machine. The impact test results show that the impact energy has strong relation with the hydrogen content. The total absorption energy increases with the increasing of hydrogen content. The crack propagation energy Avp and present larger proportion than the initial crack energy Avi in the total absorption energy Av. The number of the pinholes increases and the pinholes turn from smaller irregular ones into sub-circular shape ones. The specimen with irregular sub-circular pinholes has larger KI, and has more crack propagation resistance.


Author(s):  
Xiaobin Le

Fatigue damage is initiated through some “defects” on the surfaces of and/or inside the component and induced by the fatigue cyclic loadings. These “defects” are randomly scattered in components, and one of these “defects” will be randomly “activated” and finally developed to become the initial crack which causes the final fatigue failure. Therefore, the fatigue strength is inherently a random variable and should be treated by probabilistic models such as typical P-S-N curves. The fatigue cyclic loading could be presented or described in any form. But the fatigue loading spectrum can generally be grouped as and described by these five models: (1) a single constant cyclic stress (loading) with a given cyclic number, (2) a single constant cyclic stress with a distributed cyclic number, (3) a distributed cyclic stress (loading) at a given fatigue life (cyclic number), (4) multiple constant cyclic stress levels with given cyclic numbers, and (5) multiple constant cyclic stress levels with distributed cyclic numbers. The approaches for determining the reliability of components under fatigue loading spectrum of the models 1∼4 are available in literature and books. But few articles and books have addressed an approach for determining the reliability of components under the fatigue loading spectrum of the model 5. This paper will propose two approaches for addressing this unsolved issue. Two examples will be presented to implement the proposed approaches with detailed procedures.


2018 ◽  
Vol 1145 ◽  
pp. 1-7
Author(s):  
Yuan Long Yang ◽  
Qing Chun Meng ◽  
Wei Ping Hu

In the paper, the relationship between the grain size and fatigue life are studied. To specify the initial and short crack propagation life of low carbon steel material, three methods are used in the simulation. At first, the K. Tanaka’s model is introduced to calculate the fatigue life of a grain. Then, the Voronoi Diagram is used to generate the microstructure of grains. At last, a criteria to specify the short crack is proposed. Based on these methods, the numerical simulation is conducted. With the help of the process, the grain sizes are generated randomly in order to specify how grain sizes effect fatigue life. The computational results are in good agreement with the experimental data. The results show that the randomness of fatigue life is closely related to the randomness of grain sizes.


2020 ◽  
Vol 402 ◽  
pp. 20-26
Author(s):  
Husaini ◽  
Nurdin Ali ◽  
Teuku Edisah Putra ◽  
Faleri Armia ◽  
Akhyar

The purpose of this study was to analyse the failure of the super heater pipe of the Heat Recovery Steam Boiler Generator (HRSG), which had broken. Investigations are carried out in several stages. First of all, the microstructure of the pipe was observed using an Optic Olympus GX71 Microscope and a Scanning Electron Microscope (SEM) was used to observe the fracture surface to find the initial crack. Thereafter, chemical composition testing, to determine the type of material used in the super heater pipe. The presence of deformation by creep was due to overheating seen on the super heater pipes. Moreover, It was due to operating at elevated temperatures and pressures with long operating times. This condition caused the thickness of the pipe to thin so that it would break due to crack propagation which penetrated the wall of the pipe until breaking as the material was no longer able to withstand the steam pressure inside the pipe. Obviously that this condition indicates that the crack propagation occurred until final failure.


Metals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 495
Author(s):  
Ruslan Sikhamov ◽  
Fedor Fomin ◽  
Benjamin Klusemann ◽  
Nikolai Kashaev

The objective of the present study was to estimate the influence of laser shock peening on the fatigue properties of AA2024-T3 specimens with a fastener hole and to investigate the possibility to heal the initial cracks in such specimens. Fatigue cracks of different lengths were introduced in the specimens with a fastener hole before applying laser shock peening. Deep compressive residual stresses, characterized by the hole drilling method, were generated into the specimens by applying laser shock peening on both sides. Subsequently, the specimens were subjected to fatigue tests. The results show that laser shock peening has a positive effect regarding the fatigue life improvement in the specimens with a fastener hole. In addition, laser shock peening leads to a healing effect on fatigue cracks. The efficiency of this effect depends on the initial crack length. The effect of laser shock peening on the fatigue life periods was determined by using resonant frequency graphs.


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