Torsional vibration model based optimization of gearbox geometric design parameters to reduce rattle noise in an automotive transmission

2010 ◽  
Vol 45 (11) ◽  
pp. 1583-1598 ◽  
Author(s):  
Mehmet Bozca
2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Wei An ◽  
Jun Wei ◽  
Xiaoyu Lu ◽  
Jian S. Dai ◽  
Yanzeng Li

AbstractCurrent research on robotic dexterous hands mainly focuses on designing new finger and palm structures, as well as developing smarter control algorithms. Although the dimensional synthesis of dexterous hands with traditional rigid palms has been carried out, research on the dimensional synthesis of dexterous hands with metamorphic palms remains insufficient. This study investigated the dimensional synthesis of a palm of a novel metamorphic multi-fingered hand, and explored the geometric design for maximizing the precision manipulation workspace. Different indexes were used to value the workspace of the metamorphic hand, and the best proportions between the five links of the palm to obtain the optimal workspace of the metamorphic hand were explored. Based on the fixed total length of the palm member, four nondimensional design parameters that determine the size of the palm were introduced; through the discretization method, the influence of the four design parameters on the workspace of the metamorphic hand with full-actuated fingers and under-actuated fingers was analyzed. Based on the analysis of the metamorphic multi-fingered hand, the symmetrical structure of the palm was designed, resulting in the largest workspace of the multi-fingered hand, and proved that the metamorphic palm has a massive upgrade for the workspace of underactuated fingers. This research contributed to the dimensional synthesis of metamorphic dexterous hands, with practical significance for the design and optimization of novel metamorphic hands.


2012 ◽  
Vol 452-453 ◽  
pp. 1351-1355 ◽  
Author(s):  
Grzegorz Wszołek ◽  
Piotr Czop ◽  
Dawid Jakubowski ◽  
Damian Slawik

The aim of this paper is to demonstrate a possibility to optimize a shock absorber design to minimize level of vibrations with the use of model-based approach. The paper introduces a proposal of an optimization method that allows to choose the optimal values of the design parameters using a shock absorber model to minimize the level of vibrations. A model-based approach is considered to obtain the optimal pressure-flow characteristic by simulations conducted with the use of coupled models, including the damper and the servo-hydraulic tester model. The presence of the tester model is required due to high non-linear coupling of the tested object (damper) and the tester itself to be used for noise evaluation. This kind of evaluation is used in the automotive industry to investigate dampers, as an alternative to vehicle-level tests. The paper provides numerical experimental case studies to show application scope of the proposed method


2012 ◽  
Vol 253-255 ◽  
pp. 2102-2106 ◽  
Author(s):  
Xu Juan Yang ◽  
Zong Hua Wu ◽  
Zhao Jun Li ◽  
Gan Wei Cai

A torsional vibration model of the slewing mechanism of a hydraulic excavator is developed to predict its free vibration characteristics with consideration of many fundamental factors, such as the mesh stiffness of gear pairs, the coupling relationship of a two stage planetary gear trains and the variety of moment of inertia of the input end caused by the motion of work equipment. The natural frequencies are solved using the corresponding eigenvalue problem. Taking the moment of inertia of the input end for example to illustrate the relationship between the natural frequencies of the slewing mechanism and its parameters, based on the simulation results, just the first order frequency varies significantly with the moment of inertia of the input end of the slewing mechanism.


Author(s):  
Jung-Ge Tseng ◽  
Jonathan Wickert

Abstract Vibration of an array of stacked annular plates, in which adjacent plates couple weakly through an acoustic layer, is investigated through experimental and theoretical methods. Such acoustic coupling manifests itself through split natural frequencies, beating in the time responses of adjacent or separated plates, and system-level modes in which plates in the array vibrate in- or out-of-phase at closely-spaced frequencies. Laboratory measurements, including a technique in which the frequency response function of all in-phase modes but no out-of-phase modes, or visa versa, is measured, demonstrate the contribution of coupling to the natural frequency spectrum, and identify the combinations of design parameters for which it is important. For the lower modes of primary interest here, the natural frequencies of the out-of-phase system modes decrease as the air layer becomes thinner, while those of the in-phase mode remain sensibly constant at the in vacuo values. A vibration model comprising N classical thin plates that couple through the three-dimensional acoustic fields established in the annular cavities between plates is developed, and its results are compared with measurements of the natural frequencies and mode shapes.


Author(s):  
Jaegon Yoo ◽  
Koo-Tae Kang ◽  
Jin-Wook Huh ◽  
Chimahn Choi

Since gear noise in automotive is one of the most unpleasant noises for passengers, various solutions, such as gear design optimization, tooth modification and transfer path reformations in the vehicle have been developed. But, these attempts are mainly focused on the fundamental mesh excitation of the gear set without any consideration of their harmonic noise (1st, 2nd or higher). Harmonic gear whine noise is easily audible in the vehicle because of their high frequency characteristics in spite of low sound pressure level. This annoying pure-tone noise is usually issued in the transmission system composed of the gears produced by grinding process. This paper will present the main sources of this harmonic gear whine noise with the test results of gears with identical design parameters but having different surface structure (roughness parameters, wave patterns). Additionally, manufacturing guidelines of gear surface structure will be proposed at the end of this paper.


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