scholarly journals Mechanical properties of beryllium-titanium intermetallic compounds fabricated by plasma sintering

2022 ◽  
pp. 101117
Author(s):  
Taehyun Hwang ◽  
Jae-Hwan Kim ◽  
Suguru Nakano ◽  
Masaru Nakamichi
Keyword(s):  
Mechanical Properties ◽  
Intermetallic Compounds ◽  
Plasma Sintering

scholarly journals The Extrusion and SPS of Zirconium–Copper Powders and Studies of Selected Mechanical Properties

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3560
Author(s):  
Tomasz Skrzekut ◽  
Grzegorz Boczkal ◽  
Adam Zwoliński ◽  
Piotr Noga ◽  
Lucyna Jaworska ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Intermetallic Compounds ◽  
Room Temperature ◽  
Intermetallic Phase ◽  
Extrusion Process ◽  
Strength Properties ◽  
Plasma Sintering ◽  
Copper Powders ◽  
Spark Plasma ◽  
Zirconium Copper

Zr-2.5Cu and Zr-10Cu powder mixtures were consolidated in the extrusion process and using the spark plasma sintering technique. In these studies, material tests were carried out in the fields of phase composition, microstructure, hardness and tensile strength for Zr-Cu materials at room temperature (RT) and 400 °C. Fractography analysis of materials at room temperature and 400 °C was carried out. The research took into account the anisotropy of the materials obtained in the extrusion process. For the nonequilibrium SPS process, ZrCu2 and Cu10Zr7 intermetallic compounds formed in the material at sintering temperature. Extruded materials were composed mainly of α-Zr and ZrCu2. The presence of intermetallic compounds affected the reduction in the strength properties of the tested materials. The highest strength value of 205 MPa was obtained for the extruded Zr-2.5Cu, for which the samples were cut in the direction of extrusion. For materials with 10 wt.% copper, more participation of the intermetallic phase was formed, which lowered the mechanical properties of the obtained materials. In addition to brittle intermetallic phases, the materials were characterized by residual porosity, which also reduced the strength properties.

MICROSTRUCTURE AND MECHANICAL BEHAVIOR OF AMORPHOUS Al–Cu–Ti METAL FOAMS SYNTHESIZED BY SPARK PLASMA SINTERING

2017 ◽  
Vol 24 (Supp02) ◽  
pp. 1850022
Author(s):  
MAOYUAN LI ◽  
LIN LU ◽  
ZHEN DAI ◽  
YIQIANG HONG ◽  
WEIWEI CHEN ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Mechanical Behavior ◽  
Intermetallic Compounds ◽  
Spark Plasma Sintering ◽  
Elevated Temperatures ◽  
Volume Fraction ◽  
Metal Foams ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Xrd Patterns

Amorphous Al–Cu–Ti metal foams were prepared by spark plasma sintering (SPS) process with the diameter of 10[Formula: see text]mm. The SPS process was conducted at the pressure of 200 and 300[Formula: see text]MPa with the temperature of 653–723[Formula: see text]K, respectively. NaCl was used as the space-holder, forming almost separated pores with the porosity of 65 vol%. The microstructure and mechanical behavior of the amorphous Al–Cu–Ti metal foams were systematically investigated. The results show that the crystallinity increased at elevated temperatures. The effect of pressure and holding time on the crystallization was almost negligible. The intermetallic compounds, i.e. Al–Ti, Al–Cu and Al–Cu–Ti were identified from X-ray diffraction (XRD) patterns. It was found that weak adhesion and brittle intermetallic compounds reduced the mechanical properties, while lower volume fraction and smaller size of NaCl powders improved the mechanical properties.

Fabrication of TiAl Intermetallic by Spark Plasma Sintering

2007 ◽  
Vol 336-338 ◽  
pp. 1050-1052 ◽  
Author(s):  
Hai Tao Wu ◽  
Yun Long Yue ◽  
Wei Bing Wu ◽  
Hai Yan Yin
Keyword(s):  
Mechanical Properties ◽  
Intermetallic Compounds ◽  
Spark Plasma Sintering ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Three Point Bending ◽  
The Poor ◽  
High Relative Density ◽  
Plasma Sintering ◽  
Spark Plasma

The γ-TiAl intermetallic compounds were produced at the temperature ranging from 850°C to 1050°C by the Spark Plasma Sintering (SPS) process. The effects of sintering temperature and holding time on the mechanical properties of γ-TiAl intermetallic compounds were investigated. The γ-TiAl intermetallic compounds sintered at 1050°C for 10 min showed a high relative density more than 98%, and had the best three-point bending strength of 643MPa, fracture toughness of 12 MPa·m1/2 and microhardness of 560MPa. The microstructural observations indicated typical characteristics of intergranular fracture, which meant the poor ductility of γ-TiAl intermetallic compounds.

Preparation and Characterization of Amorphous Al-Based Metal Foams

2015 ◽  
Vol 816 ◽  
pp. 682-687
Author(s):  
Cong Bo Li ◽  
Wei Wei Chen ◽  
Lu Wang
Keyword(s):  
Mechanical Properties ◽  
Mechanical Behavior ◽  
Intermetallic Compounds ◽  
Dwell Time ◽  
Metal Foam ◽  
Metal Foams ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Xrd Patterns

Amorphous Al-Cu-Ti metal foams with the porosity of 65% were prepared by spark plasma sintering with both the diameter and height of 10 mm. The SPS process was carried out under the pressure, the dwell time and the temperatures of 300 MPa, 5min and 623-673K, respectively. The microstructure and mechanical behavior of the amorphous Al-Cu-Ti metal foams were investigated. The results showed that sintering at high temperatures improved the crystallinity and adhesion between particles. The intermetallic compounds, i.e. Al-Ti, Al-Cu and Al-Cu-Ti were identified from the XRD patterns. It was found that weak adhesion and irregular shape of NaCl might reduce the mechanical properties. The highest strength of amorphous Al-based metal foam sintered at 653K, 300MPa was 7.97MPa.

scholarly journals Effect of Intermetallic Compounds on the Thermal and Mechanical Properties of Al–Cu Composite Materials Fabricated by Spark Plasma Sintering

Materials ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1546 ◽  
Author(s):  
Kyungju Kim ◽  
Dasom Kim ◽  
Kwangjae Park ◽  
Myunghoon Cho ◽  
Seungchan Cho ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Composite Material ◽  
Composite Materials ◽  
Intermetallic Compounds ◽  
Spark Plasma Sintering ◽  
Sintering Process ◽  
Composite Powders ◽  
Cu Content ◽  
Plasma Sintering ◽  
Spark Plasma

Aluminium–copper composite materials were successfully fabricated using spark plasma sintering with Al and Cu powders as the raw materials. Al–Cu composite powders were fabricated through a ball milling process, and the effect of the Cu content was investigated. Composite materials composed of Al–20Cu, Al–50Cu, and Al–80Cu (vol.%) were sintered by a spark plasma sintering process, which was carried out at 520 °C and 50 MPa for 5 min. The phase analysis of the composite materials by X-ray diffraction (XRD) and energy-dispersive spectroscopy (EDS) indicated that intermetallic compounds (IC) such as CuAl2 and Cu9Al4 were formed through reactions between Cu and Al during the spark plasma sintering process. The mechanical properties of the composites were analysed using a Vickers hardness tester. The Al–50Cu composite had a hardness of approximately 151 HV, which is higher than that of the other composites. The thermal conductivity of the composite materials was measured by laser flash analysis, and the highest value was obtained for the Al–80Cu composite material. This suggests that the Cu content affects physical properties of the Al–Cu composite material as well as the amount of intermetallic compounds formed in the composite material.

Fabrication and Mechanical Properties of ultra fine WC-6wt.%Co by Spark Plasma Sintering Process

2011 ◽  
Vol 49 (01) ◽  
pp. 40-45 ◽  
Author(s):  
Hyun-Kuk Park ◽  
Seung-Min Lee ◽  
Hee-Jun Youn ◽  
Ki-Sang Bang ◽  
Ik-Hyun Oh
Keyword(s):  
Mechanical Properties ◽  
Spark Plasma Sintering ◽  
Sintering Process ◽  
Plasma Sintering ◽  
Spark Plasma

Nanoscale Analysis on Spark Plasma Sintered Fly-Ash Bricks and their Comparative Study with SiN-Zr Refractory Bricks

2020 ◽  
Vol 12 (2) ◽  
pp. 122-128
Author(s):  
D.K. Sahoo ◽  
M.S.V.R. Kishor ◽  
D.P. Sahoo ◽  
S. Sarkar ◽  
A. Behera
Keyword(s):  
Fly Ash ◽  
Intermetallic Compounds ◽  
Spark Plasma Sintering ◽  
Maximum Temperature ◽  
Maximum Hardness ◽  
Refractory Brick ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Refractory Bricks ◽  
Sintered Product

Background: Industries such as thermal power plants use coal as a source of energy and release the combustion products into the environment. The generation of these wastes is inevitable and thus needed to be reused. In India, coals with high ash content usually between 25 to 45% are used. The refractory bricks that were used earlier in steel industries were mainly based on silica, magnesia, chrome, graphite. In modern days, several other materials were introduced for the manufacturing of refractory bricks such as mullite, chrome-magnesite, zircon, fused cast, and corundum. The materials selection for refractory brick manufacturing depends on various factors such as the type of furnace and working conditions. Objectives: The current work aims to focus on the fly-ash subjected to spark plasma sintering process with a maximum temperature of 1500 °C and pressure 60 MPa for 15 minutes and to characterize to observe the properties with respect to their microstructure. Methods: Fly-ash collected from Rourkela Steel Plant was sintered using spark plasma sintering machine at the Indian Institute of Technology, Kharagpur. The powder placed in a die was subjected to a heating rate of 600-630 K/min, up to a maximum temperature of 1500˚C. The process took 15 minutes to complete. During the process, the pressure applied was ranging between 50 to 60 Mpa. 5-10 Volts DC supply was given to the machine with a pulse frequency of 30-40 KHz. The sintered product was then hammered out of the die and the small pieces of the sintered product were polished for better characterization. The bricks collected from Hindalco Industries were also hammered into pieces and polished for characterization and comparison. Results: The particles of fly-ash as observed in SEM analysis were spherical in shape with few irregularly shaped particles. The sintered fly-ash sample revealed grey and white coloured patches distributed around a black background. These were identified to be the intermetallic compounds that were formed due to the dissociation of compounds present in fly-ash. High- temperature microscopy analysis of the sintered sample revealed the initial deformation temperature (IDT) of the fly-ash brick and the refractory brick which were found to be 1298 °C and 1543 °C, respectively. The maximum hardness value observed for the sintered fly-ash sample was 450 Hv (4.413 GPa) which is due to the formation of nano-grains as given in the microstructure. The reason behind such poor hardness value might be the absence of any binder. For the refractory brick, the maximum hardness observed was 3400 Hv (33.34 GPa). Wear depth for the sintered fly-ash was found to be 451 μm whereas for the refractory brick sample it was 18 μm. Conclusion: The fly-ash powder subjected to spark plasma sintering resulted in the breaking up of cenospheres present in the fly ash due to the formation of intermetallic compounds, such as Cristobalite, syn (SiO2), Aluminium Titanium (Al2Ti), Magnesium Silicon (Mg2Si), Maghemite (Fe2O3), Chromium Titanium (Cr2Ti) and Magnesium Titanium (Mg2Ti), which were responsible for the hardness achieved in the sample. A large difference in the maximum hardness values of sintered fly-ash and refractory brick was observed due to the hard nitride phases present in the refractory brick.

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