Investigation on the parameter optimization and performance of laser cladding a gradient composite coating by a mixed powder of Co50 and Ni/WC on 20CrMnTi low carbon alloy steel

2018 ◽  
Vol 99 ◽  
pp. 256-270 ◽  
Author(s):  
Yan Shi ◽  
Yunfeng Li ◽  
Jia Liu ◽  
Zhenyu Yuan
2014 ◽  
Vol 21 (01) ◽  
pp. 1450004 ◽  
Author(s):  
PENG LI

This paper is based on the dry sliding wear of Stellite SF 12- B 4 C - TiN - Mo composite coating deposited on a pure Ti using a laser cladding technique, the parameters of which provide almost crack-free composites with low porosity. To the best of our knowledge, it is the first time that Stellite SF 12- B 4 C - TiN - Mo mixed powders are deposited as the hard composites by a laser cladding technique. Scanning electron microscope images indicate that the nanoscale particles are produced in such coating. The fact that due to the sufficiently rapid heating and cooling rates of the laser cladding technique, the ceramics, such as TiC or TiB 2 did not have enough time to grow up, resulting in the formation of the nanoscale particles. Compared with a pure Ti substrate, the increments of the micro-hardness and wear resistance are obtained for such composite coating.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Wenchao Xi ◽  
Boxue Song ◽  
Jinlong Dong ◽  
Tianqi Zhang ◽  
Tianbiao Yu ◽  
...  

Purpose Laser cladding has been used in the field of repairing damaged parts of machine tools due to its advantages of less processing restrictions and easy formation of a good metallurgical bond with the base material. However, the mechanical properties of the coating sometimes cannot meet the process requirements. Therefore, the purpose of this paper is to prepare coatings with high microhardness and flexural strength. Design/methodology/approach The YCF102 alloy powder was mixed with different contents of Co and tested for laser cladding on AISI 1045 substrate under the same process parameters. The main phase composition of the coating was revealed by the XRD results. The main chemical composition of the coating was determined by the SEM and EDS results. In addition, the effect of Co content on the microstructure, microhardness and flexural strength of the coatings was investigated. Findings The results show that when the Co content is 2 wt% and 4 wt%, Co does not form compounds with other elements, but is uniformly distributed in the coating. And when the Co content is 6 wt% and 8 wt%, the Co reacts with Fe in the coating and generates Co3Fe7 in situ. The increase in Co did not result in a monotonic change in microhardness, but significantly improved the flexural strength and the flatness of the microstructure of the coating. When the Co content of the mixed powder is 8 wt%, the coating has high microhardness and flexural strength. Originality/value Co/YCF102 composite coating with high microhardness and flexural strength was prepared. This paper provides a theoretical and practical basis for research in the area of repairing damaged parts of machine tools by laser cladding.


2020 ◽  
Vol 976 ◽  
pp. 9-14 ◽  
Author(s):  
Wei Zhang ◽  
Qiu Hong Feng ◽  
Wei Zhong Zhang

Aiming at the problem of poor high-temperature wear-resistance of rope clamp used in super-high speed elevators, the experiments of laser cladding to prepare carbide reinforced composite coating were made. nanoTiC powder, Ni-based alloy powder were used as cladding material. The microstructure and hardness of composite coating were tested by relevant equipments. The research results show that the composite coating is made up of TiC, Cr3C2, Fe3C and Fe-Ni-Cr-C HYPERLINK "javascript:void (0);" solid solution. When the content of TiC is 10%, 30%, the morphology of TiC is presented as dendrite-like and the morphology of HYPERLINK "javascript:void (0);" solid solution is presented as cellular-like. When the content of TiC is 50%, the morphology of TiC is presented as block-like, lath-like. There are some microcracks on grain boundaries. At the content of 30%, laser power 1.5KW, scanning speed 600mm/min, the laser cladding has no crack and hole. The average hardness of composite coating is 701HV0.2. Using this technology to the surface strengthening of elevator parts, the wear resistance and service life can be greatly improved.


Coatings ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1460
Author(s):  
Min Sun ◽  
Ming Pang

In order to improve the wear resistance of Cu, a Ni/Mo composite coating was applied on the surface of Cu alloy by means of laser cladding. The laser power was 6000 W, the scanning speed was 5 mm/s and the feed rate was 10 g/min. The transition layer of the Ni layer had three layers, and the surface layer of the Mo layer had two layers. The results showed that the surface of the cladding layer was pure Mo. Due to the fluidity and non-equilibrium solidification of Mo in the molten state, pores and cracks along the grain boundary were observed in the Mo layer. The results showed that the cross-section of cladding layer was divided into a pure Mo layer, Mo-Ni-Cu mixed layer and an Ni-Cu mixed layer. The surface hardness of the Mo layer was 200~460 HV. Ni3Mo was formed at the interface of Mo and Ni. The hardness was improved by Ni3Mo; the maximum hardness was 750 HV. Under the same load and wear time, the wear rate of Cu was three times that of the surface layer.


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