Development of long fiber thermoplastic composites for industrial applications

Author(s):  
B. Galindo ◽  
R. Ruiz ◽  
G. Ulldemolins ◽  
C. Losada
Polymers ◽  
2021 ◽  
Vol 13 (11) ◽  
pp. 1701
Author(s):  
R. A. Ilyas ◽  
S. M. Sapuan ◽  
M. R. M. Asyraf ◽  
D. A. Z. N. Dayana ◽  
J. J. N. Amelia ◽  
...  

Polymer composites filled with metal derivatives have been widely used in recent years, particularly as flame retardants, due to their superior characteristics, including high thermal behavior, low environmental degradation, and good fire resistance. The hybridization of metal and polymer composites produces various favorable properties, making them ideal materials for various advanced applications. The fire resistance performance of polymer composites can be enhanced by increasing the combustion capability of composite materials through the inclusion of metallic fireproof materials to protect the composites. The final properties of the metal-filled thermoplastic composites depend on several factors, including pore shape and distribution and morphology of metal particles. For example, fire safety equipment uses polyester thermoplastic and antimony sources with halogenated additives. The use of metals as additives in composites has captured the attention of researchers worldwide due to safety concern in consideration of people’s life and public properties. This review establishes the state-of-art flame resistance properties of metals/polymer composites for numerous industrial applications.


2020 ◽  
Vol 54 (23) ◽  
pp. 3343-3350
Author(s):  
Éric Léger ◽  
Benoit Landry ◽  
Gabriel LaPlante

An investigation into high flow compression molding for recycling thermoplastic discontinuous long fiber composites is presented. High flow recycled panels and conventional low flow baseline panels were produced with a large rectangular (2:1 aspect ratio) mold. Flow was induced in the recycled panels by stacking cut sections of conventionally produced baseline panels in the center of the mold cavity, representing 25% initial coverage. High flow compression molded panels were found to exhibit significantly higher than baseline tensile strength (+50%) and modulus (+31%) when tested in the direction parallel to flow. When tested in the direction perpendicular to flow, the opposite effect was found, with reductions in tensile strength (−42%) and modulus (−37%). However, when the average results of both directions are compared to baseline, no significant difference was found between the recycled and baseline panels. This severe anisotropic redistribution of mechanical properties suggests chip orientation is affected by flow. Additionally, micrographic analysis revealed that high flow molding induces intra-ply chip shearing and a reduction in resin rich regions within panels. Baseline panels also exhibited in-plane anisotropy, despite initial random distribution of chips and no or near no flow induced during molding. In this case, mechanical properties favored the direction perpendicular to that of the recycled panels.


2010 ◽  
Vol 5 ◽  
pp. 163-171 ◽  
Author(s):  
Wolfgang Knapp ◽  
S. Clement ◽  
C. Franz ◽  
M. Oumarou ◽  
J. Renard

1990 ◽  
Vol 45 (8) ◽  
pp. 2519-2526 ◽  
Author(s):  
M.P. Duduković ◽  
J.L. Kardos ◽  
I.S. Yoon ◽  
Y.B. Yang

2021 ◽  
Author(s):  
Svetlana Risteska

Thermoplastic matrix composites are finding new applications in the different industrial areas, thanks to their intrinsic advantages related to environmental compatibility and process-ability. The tape placement process is one of the few techniques that have the potential to continuously process thermoplastic composites in large industrial applications. Fiber-reinforced thermoplastic tapes are subjected to high heating and cooling rates during the tape placement process. The application of laser heating for the tape placement process requires a thorough understanding of the factors involved in the process. Qualitative experimental analysis is presented to identify the important phenomena during the tape placement of carbon (PEEK, PEKK, PAEK PPS) tapes. The present chapter focuses on the input parameters in the process of manufacturing composite parts. The mechanical performance of the final parts depend on a number of parameters. It should be void-free and well consolidated for reliable use in the structure. In the present work, it is becoming increasingly wiser to introduce the production of high-quality laminates, using laser AFP and ATL with quality consolidation during the laying process. The experimental results in this chapter help to better understand the consolidation process during LATP.


Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2474
Author(s):  
Basheer A. Alshammari ◽  
Mohammed S. Alsuhybani ◽  
Alaa M. Almushaikeh ◽  
Bander M. Alotaibi ◽  
Asma M. Alenad ◽  
...  

Carbon fiber-reinforced polymers are considered a promising composite for many industrial applications including in the automation, renewable energy, and aerospace industries. They exhibit exceptional properties such as a high strength-to-weight ratio and high wear resistance and stiffness, which give them an advantage over other conventional materials such as metals. Various polymers can be used as matrices such as thermosetting, thermoplastic, and elastomers polymers. This comprehensive review focuses on carbon fiber-reinforced thermoplastic polymers due to the advantages of thermoplastic compared to thermosetting and elastomer polymers. These advantages include recyclability, ease of processability, flexibility, and shorter production time. The related properties such as strength, modulus, thermal conductivity, and stability, as well as electrical conductivity, are discussed in depth. Additionally, the modification techniques of the surface of carbon fiber, including the chemical and physical methods, are thoroughly explored. Overall, this review represents and summarizes the future prospective and research developments carried out on carbon fiber-reinforced thermoplastic polymers.


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