A simulation approach for estimating flank wear and material removal rate in turning of Inconel 718

2015 ◽  
Vol 52 ◽  
pp. 1-14 ◽  
Author(s):  
Rajiv Kumar Yadav ◽  
Kumar Abhishek ◽  
Siba Sankar Mahapatra
Keyword(s):  
Material Removal Rate ◽  
Inconel 718 ◽  
Material Removal ◽  
Flank Wear ◽  
Removal Rate ◽  
Simulation Approach

Automatic Characterization of the Material Removal Rate in Laser Manufacturing of TiAl6V4 and Inconel 718

2009 ◽  
Author(s):  
Leonardo Orazi ◽  
Gabriele Cuccolini ◽  
Giovanni Tani
Keyword(s):  
Material Removal Rate ◽  
Inconel 718 ◽  
Material Removal ◽  
Numerical Models ◽  
Removal Rate ◽  
Industrial Applications ◽  
Milling Process ◽  
Laser Source ◽  
Automated Method ◽  
Laser Milling

In this paper a system for the automatic determination of the material removal rate during laser milling process is presented. “Laser milling” can be defined as an engraving process with a strictly controlled penetration depth. In industrial applications, when a new material have to be machined or a change in the system set-up occur the user has to perform a time-consuming experimental campaign in order to determine the correlation between the material removal rate and the process parameters. In these cases the numerical models present some limits due to the elevated calculation time requested to simulate the laser milling of industrial features. In the proposed system, based on a regression model approach, the empirical coefficients, that provide the material removal rate, are automatically generated by a specific software according to the different materials that have to be processed. A description of the automated method and the results obtained in engraving TiAl6V4 and Inconel 718 superalloy with a fiber laser are presented. The system can be adapted to every combination of material/laser source.

EXPERIMENTAL INVESTIGATION OF EFFECT OF CRYO-TREATMENT ON MICROMILLING OF INCONEL 718

2020 ◽  
Vol 27 (11) ◽  
pp. 2050001
Author(s):  
PADMAJA TRIPATHY ◽  
KALIPADA MAITY
Keyword(s):  
Tool Wear ◽  
Material Removal Rate ◽  
Inconel 718 ◽  
Material Removal ◽  
High Speed ◽  
Removal Rate ◽  
Cryogenic Treatment ◽  
High Speed Steel ◽  
End Mill ◽  
Micro End Mill

In this paper, the effect of cutting parameters during micromilling on surface finish and material removal rate is presented. Inconel 718 alloy and high-speed steel micro end mill are used as work material and cutting tool, respectively. High-speed steel end mill of 1 mm diameter is subjected to cryogenic treatment. Machining studies are performed on Inconel alloy using untreated and cryogenic treated cutters. The milling tests are conducted at three different values of feed rate, cutting speed and depth of cut. Also, tool wear, microstructure and microhardness of different treated and untreated end mill are investigated and discussed in detail. The results showed that cryogenic treatment significantly improved the tool wear. The surface finish produced on machining the work-piece is better with the cryogenic treated tools than when compared with the untreated tools. The material removal rate is better with the cryogenic treated tools than when compared with the untreated tools. Improvement in tool life was up to 53.16% for Inconel 718 material when machined with cryogenically treated micro end mill.

Optimal flank wear in turning of Inconel 625 super-alloy using ceramic tool

2016 ◽  
Vol 232 (2) ◽  
pp. 208-216 ◽  
Author(s):  
M Jahanbakhsh ◽  
A Akhavan Farid ◽  
Mohammad Lotfi
Keyword(s):  
Tool Wear ◽  
Material Removal Rate ◽  
Material Removal ◽  
Flank Wear ◽  
Removal Rate ◽  
Cutting Parameters ◽  
Optical Microscope ◽  
Inconel 625 ◽  
Depth Of Cut ◽  
Cutting Condition

Rapid tool wear is one of the major machinability aspects of nickel-based super alloys. In this article, the effect of cutting parameters on material removal rate and tool wear of a whisker ceramic insert in turning of Inconel 625 was examined. Optical microscope and scanning electron microscope were applied to measure and study tool wear mechanism. Response surface method was used to develop a mathematical model which confirmed by experimental tests. The statistical analysis done by analysis of variance showed that depth of cut is the most effective factor on the tool wear. Experiments showed that increment of feed rate had an insignificant effect on the progress of flank wear, and it is an important controlling factor when material removal rate is considered as a desired output. Finally, optimized cutting condition is presented in this work.

scholarly journals Optimization of Machining Parameters for Milling Zirconia Ceramics by Polycrystalline Diamond Tool

Materials ◽  
2021 ◽  
Vol 15 (1) ◽  
pp. 208
Author(s):  
Xuefeng Yan ◽  
Shuliang Dong ◽  
Xianzhun Li ◽  
Zhonglin Zhao ◽  
Shuling Dong ◽  
...  
Keyword(s):  
Material Removal Rate ◽  
Feed Rate ◽  
Material Removal ◽  
Diamond Tool ◽  
Flank Wear ◽  
Removal Rate ◽  
Polycrystalline Diamond ◽  
Zirconia Ceramics ◽  
Cutting Depth ◽  
Tool Flank Wear

Zirconia ceramics are widely used in many fields because of their excellent physical and mechanical properties. However, there are some challenges to machine zirconia ceramics with high processing efficiency. In order to optimize parameters for milling zirconia ceramics by polycrystalline diamond tool, finite element method was used to simulate machining process based on Johnson-Cook constitutive model. The effects of spindle speed, feed rate, radial and axial cutting depth on cutting force, tool flank wear and material removal rate were investigated. The results of the simulation experiment were analyzed and optimized by the response surface method. The optimal parameter combination was obtained when the spindle speed, feed rate, radial and axial cutting depth were 8000 r/min, 90.65 mm/min, 0.10 mm and 1.37 mm, respectively. Under these conditions, the cutting force was 234.81 N, the tool flank wear was 33.40 μm when the milling length was 60 mm and the material removal rate was 44.65 mm3/min.

Effect of Wire Materials on Cutting Performance of WEDM for Machining of Inconel Superalloy

2014 ◽  
Vol 624 ◽  
pp. 124-128 ◽  
Author(s):  
Rajiv Kumar Garg ◽  
Vivek Aggarwal ◽  
Sehijpal Singh
Keyword(s):  
Material Removal Rate ◽  
Inconel 718 ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Inconel 718 Superalloy ◽  
Important Input ◽  
Pulse On Time ◽  
Pulse Off Time ◽  
Brass Wire

The machining of superalloys has put really a challenge for technologists and researchers. The conventional techniques of machining do not give satisfactory performance for machining of superalloys. In this paper, the results of an experimental study for cutting of Inconel 718 superalloy with wire electrical discharge machining (WEDM) have been presented. Three different wire materials along with important input process parameters namely peak current, servo voltage, pulse on time and pulse off time have been selected. The effect of these parameters on material removal rate has been investigated by using well know experimental technique called response surface methodology. The experimental results indicate that zinc-coated brass wire is most suitable for Inconel 718. An empirical model has been developed for correlating input parameters and material removal rate for zinc-coated brass wire. Analysis of variance has also been presented.

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