Protection of carbon steel against molten aluminum attack and high temperature corrosion using high velocity oxygen-fuel WC–Co coatings

2015 ◽  
Vol 262 ◽  
pp. 123-133 ◽  
Author(s):  
A.J. López ◽  
J. Rams
Keyword(s):  
High Temperature ◽  
Carbon Steel ◽  
High Velocity ◽  
Molten Aluminum ◽  
High Temperature Corrosion ◽  
High Velocity Oxygen Fuel ◽  
Oxygen Fuel

High Temperature Erosion Properties of Thermal Barrier Coatings Produced by Acetylene Sprayed High Velocity Oxygen Fuel Process

2000 ◽  
Author(s):  
M.A. Cole ◽  
R. Walker
Keyword(s):  
High Temperature ◽  
Thermal Barrier Coatings ◽  
High Velocity ◽  
Thermal Barrier ◽  
High Velocity Oxygen Fuel ◽  
Hvof Spraying ◽  
Powder Morphology ◽  
Fuel Gas ◽  
Barrier Coatings ◽  
Oxygen Fuel

Abstract Over the past 30 years, there has been considerable interest in the development of thermally sprayed thermal barrier coatings (TBCs) for aerospace and land based turbine applications. The use of TBCs enables higher operating temperatures, resulting in significant fuel efficiency savings. This paper reports on the development of dense Yttria Stabilised Zirconia (YSZ) thermal barrier coatings produced by High Velocity Oxygen Fuel (HVOF) spraying using acetylene as the fuel gas. The use of a high temperature gas erosion rig allowed the controlled evaluation of erodent size, velocity, impact angle, and temperature on coating performance. The work also covers the optimization of process parameters, including powder morphology, stand-off distance, oxygen to fuel ratio, gas pressures, and flowrates, and their effect on coating characteristics such as deposition efficiency, microhardness, and surface roughness.

Two-Body Dry Abrasive Wear Performance of High Velocity Oxygen Fuel Spray Process and Electrodeposited Cermet Coatings

2017 ◽  
Vol 888 ◽  
pp. 131-135 ◽  
Author(s):  
Nur Amira Mohd Rabani ◽  
Zakiah Kamdi
Keyword(s):  
Wear Resistance ◽  
Carbon Steel ◽  
Wear Rate ◽  
Abrasive Wear ◽  
High Velocity ◽  
Wear Test ◽  
High Velocity Oxygen Fuel ◽  
Electrodeposited Coatings ◽  
Electrodeposited Nickel ◽  
Oxygen Fuel

In order to protect parts against wear, the carbon steel used are commonly coated by cermet coatings to increase the wear resistance. In this paper, the coatings consist of tungsten carbide 17wt% cobalt (WC-17Co), tungsten carbide 9wt% nickel (WC-9Ni), electrodeposited nickel (electro Ni) and electrodeposited nickel-silicon carbide (electro Ni-SiC) coatings. All coatings are deposited onto AISI 1018 carbon steel by using two different methods which are high velocity oxygen fuel (HVOF) and co-electrodeposition method. Abrasive wear test were observed under two‑body dry abrasion conditions with pin-on-disc test arrangement. Based on the volume loss after the wear test, the wear rates were calculated by using Archard’s law. The wear tracks of the coatings were investigated by using scanning electron microscope (SEM) and atomic force microscopy (AFM). The hardness of each coating was measured by using Vickers microhardness. The results showed that HVOF coatings have lower wear rate compared to the electrodeposited coatings. WC-9Ni has the lowest wear rate which is 4.06×10-3 mm3/Nm much lower compared to electro Ni-SiC of 16.36×10-3 mm3/Nm. This result was expected as the hardness of WC-9Ni is 1625.37 HV higher than electrodeposited coatings which approximately 380.51 HV. In conclusion, the methods of coating deposited affect the wear resistance as well as the hardness of the coatings.

COLMONOY NO. 43HV

Alloy Digest ◽  
2008 ◽  
Vol 57 (7) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Physical Properties ◽  
Surface Treatment ◽  
High Velocity ◽  
Base Alloy ◽  
Heat Treating ◽  
High Velocity Oxygen Fuel ◽  
Nickel Base Alloy ◽  
Nickel Base ◽  
Oxygen Fuel

Abstract Colmonoy No. 43HV comprises a nickel-base alloy recommended for hard surfacing parts to resist wear, corrosion, heat, and galling. Deposits that have moderate hardness have increased ductility and slightly less resistance to abrasion than Colmonoy 53HV. Deposits can be finished by grinding or machined with carbide tooling. Colmonoy No. 43HV is supplied as an atomized powder specially sized for application with high-velocity oxygen fuel (HVOF) systems. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on corrosion resistance and surface qualities as well as heat treating and surface treatment. Filing Code: Ni-664. Producer or source: Wall Colmonoy Corporation.

Difference oxidation behaviors of Ni8Al and Ni25Cr coatings in air with water vapor at 650∘

2021 ◽  
pp. 2150274
Author(s):  
Dingjun Li ◽  
Wenlang Huang ◽  
Xiaohu Yuan ◽  
Taihong Huang ◽  
Chao Li ◽  
...  
Keyword(s):  
Water Vapor ◽  
High Velocity ◽  
Cyclic Oxidation ◽  
Oxidation Behaviour ◽  
Fuel Spray ◽  
High Velocity Oxygen Fuel ◽  
Service Environment ◽  
Generator Unit ◽  
Oxygen Fuel ◽  
Oxidation Behaviors

The oxidation behaviour of Ni8Al and Ni25Cr coatings produced by high velocity oxygen fuel spray (HVOF) which were deposited on Fe-based alloys (CB2) was investigated. We simulated the service environment of the steam generator unit, and put the samples in a thermostatic tube furnace at 650[Formula: see text] in air with 20 wt.% water vapor for 1000 hours of cyclic oxidation. The formation mechanism are explained using SEM, XRD, and EDX. There were no spallations and obvious cracks in both coatings. Ni25Cr coating generated a better protection oxides scale than that scale on Ni8Al. The behavior and mechanism of the oxide scale formation had an important influence in coatings and we have discussed these phenomenons in the study.

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