Micromechanics of material detachment during adhesive wear: a numerical assessment of Archard’s wear model

Wear ◽  
2021 ◽  
pp. 203739
Author(s):  
Ramin Aghababaei ◽  
Kai Zhao
Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 735
Author(s):  
Songchen Wang ◽  
Xianchen Yang ◽  
Xinmei Li ◽  
Cheng Chai ◽  
Gen Wang ◽  
...  

The objective of this study was to investigate the wear characteristics of the U-shaped rings of power connection fittings, and to construct a wear failure prediction model of U-shaped rings in strong wind environments. First, the wear evolution and failure mechanism of U-shaped rings with different wear loads were studied by using a swinging wear tester. Then, based on the Archard wear model, the U-shaped ring wear was dynamically simulated in ABAQUS, via the Umeshmotion subroutine. The results indicated that the wear load has an important effect on the wear of the U-shaped ring. As the wear load increases, the surface hardness decreases, while plastic deformation layers increase. Furthermore, the wear mechanism transforms from adhesive wear, slight abrasive wear, and slight oxidation wear, to serious adhesive wear, abrasive wear, and oxidation wear with the increase of wear load. As plastic flow progresses, the dislocation density in ferrite increases, leading to dislocation plugs and cementite fractures. The simulation results of wear depth were in good agreement with the test value of, with an error of 1.56%.


Author(s):  
Ajay K. Waghmare ◽  
Prasanta Sahoo

The paper describes a theoretical study of adhesive wear based on accurate finite element analysis (FEA) of elastic-plastic contact of single asperity and n-point asperity model. The wear model developed considers wear particle generation in whole range of deformation, ranging from fully elastic through elastic-plastic to fully plastic. Well defined adhesion index and plasticity index are used to study the prospective situations arising out of variation in load, material properties, and surface roughness. It is observed that the wear volume at particular level of separation increases with increase in plastic deformation and adhesion effect. Materials having higher tendency to adhesion show higher wear rate. Trend of the results obtained is found in line with the existing solutions which are modeled with conventional asperity concept. Inclusion of separate formulations for intermediate state of deformation of asperities which are based on accurate FEA study gives complete solution.


Wear ◽  
2019 ◽  
Vol 426-427 ◽  
pp. 896-909 ◽  
Author(s):  
Hongbing Wang ◽  
Changjiang Zhou ◽  
Yuying Lei ◽  
Zhongming Liu

2014 ◽  
Vol 635-637 ◽  
pp. 261-265
Author(s):  
Xiang Hong Xu ◽  
Yan Hui Wang ◽  
Dong Xu

This paper aims to develop a new systematic analysis model to predict the wear of ball screw in stabilization condition. In order to investigate the wear behavior between the ball and raceway, a proper contact mechanics model should be established. Then, the wear model of ball screw based on Archard will be proposed and calculated by substituting the ball screw parameters. It has been proved that the effectiveness of the wear model on ball screw is verified through experiments in a specialized test system, which provides the theory basis of reasonably reducing the wear and improving the mechanical efficiency of a ball screw.


Author(s):  
X. Yin ◽  
K. Komvopoulos

A generalized adhesive wear model was derived for three-dimensional fractal surfaces in normal contact. A criterion for wear particle formation was derived based on the critical asperity contact area for fully plastic asperity deformation, taking into account the contribution of the adhesion force to the total normal load applied at the contact interface. The analysis yields a relationship of the adhesive wear coefficient in terms of total normal load (global interference), fractal parameters, elastic-plastic material properties, surface energies, material compatibility, and interfacial adhesion characteristics of the contacting rough surfaces. Numerical results of the wear coefficient of representative engineering material systems illustrate the roles of global interference and interfacial adhesion conditions (lubrication effect) in adhesive wear of surfaces in normal contact.


2021 ◽  
Vol 2095 (1) ◽  
pp. 012098
Author(s):  
Xin Li ◽  
Bingbing Wang

Abstract An adhesive wear model based on a complete contact model for a fractal surface is presented in this work. A contact model which contains effect of adhesion is firstly presented based on ME model. A complete contact model is then proposed. Finally, an adhesive wear model based on this model is given. The results suggest that the maximum contact area increases firstly and then decreases as fractal dimension increases. The percentage of plastic contact area increases with increase of the fractal dimension. And the experimental results for wear volume have shown a good consistency with the results calculated by the wear model.


2020 ◽  
Vol 11 (1) ◽  
pp. 284
Author(s):  
Heyun Bao ◽  
Chao Zhang ◽  
Xiaonan Hou ◽  
Fengxia Lu

To investigate the influence of the groove shape of friction disks on the wear of a friction clutch friction pair, a wear calculation model that considers the actual sliding distance between the friction clutch friction pair is presented based on the Archard adhesive wear model. The wear of three different groove-shaped friction pairs was calculated and analyzed. The wear test was carried out on the SAE#2 testing rig to obtain the actual wear amount and verify the accuracy and validity of the mathematical model. The results show that, among the three types of grooves, the friction disks with waffle grooves were the most prone to wear, followed by three-way parallel grooves. The wear performance of the two-way parallel grooves was the best, and the wear from one-time engagement can better reflect the change in the dynamic engagement of the friction pair. With the increase in the engagement time, the increase of the wear amount decreases.


Wear ◽  
1980 ◽  
Vol 63 (1) ◽  
pp. 175-181 ◽  
Author(s):  
Ernest Rabinowicz
Keyword(s):  

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