Numerically controlled rolling process of thick metal plate

2002 ◽  
Vol 129 (1-3) ◽  
pp. 299-304 ◽  
Author(s):  
J. Li ◽  
X.A. Yan ◽  
G.D. Wang ◽  
A.D. Jia
Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1906 ◽  
Author(s):  
Yi Li ◽  
Mingzhe Li ◽  
Kai Liu ◽  
Zhuo Li

As the local forming non-uniform of the formed curved surface part with larger bending deformation is the one of common defects, the utilization ratio of metal plate greatly reduces due to this defect, and cost of production is also increasing. In this paper, the differential speed rotation technology of flexible rolling process was proposed firstly to solve this forming defect. The finite element model was established, the reason of the local forming non-uniform was discussed; the effect of differential speed rotation technology on the forming uniform was studied. The results show that: Flexible rolling is a process based on thickness reduction, in this forming process, the thickness reduces sharply near the back end of metal plate, the local forming non-uniform of formed curved surface part is caused during this process; the differential speed rotation technology is applied in flexible rolling, with increasing rotation speed difference between upper and lower roll set, the forming uniformity of the formed curved surface part is greatly improved. The results of numerical simulation are in agreement with the result of forming experiments.


2019 ◽  
Vol 8 (1) ◽  
pp. 1353-1365 ◽  
Author(s):  
Mohammad Masoumi ◽  
Edwan Anderson Ariza Echeverri ◽  
Cleiton Carvalho Silva ◽  
Willys Machado Aguiar ◽  
Hamilton Ferreira Gomes de Abreu

2016 ◽  
Vol 2016 ◽  
pp. 1-9
Author(s):  
Fei Zhang ◽  
Wei Yu ◽  
Tao Liu

In a plate rolling production line, thermomechanically controlled processing is critical for plate quality. In this paper, a set of intermediate cooling equipment of a two-stand plate mill with super density nozzles, medium pressure, and small flow is developed. Based on a simplified dynamic model, a cooling control scheme with combined feedforward, feedback, and adaptive algorithms is put forward. The new controlled rolling process and the highly efficient control system improve the controlled rolling efficiency by an average of 17.66%. The proposed intermediate cooling system can also effectively inhibit the growth of austenite grain, improve the impact toughness and yield strength of Q345B steel plate, reduce the formation of secondary oxide scale on the plate surface and the chromatic aberration of the plate surface, and greatly improve the surface quality of the steel plate.


Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6909
Author(s):  
Honghao Wang ◽  
Sheng Ding ◽  
Tom Taylor ◽  
Jun Yanagimoto

Cold rolling is widely employed in the manufacturing industry for the production of metal plates. In the cold rolling process, the thickness reduction of the metal plate under the recrystallization temperature generates severe anisotropy; this influences the subsequent forming processes. Therefore, the generation and prediction of metal plate anisotropy during cold rolling is a highly interesting research topic involving upstream studies of sheet metal forming. In this study, using the finite element method with zooming analysis, we established an efficient elastic–plastic analysis method to predict the metal plate texture after cold rolling. This method for cold rolling texture prediction was confirmed by comparing the experimental and simulation results of cold rolling for an S45C plate with a body-centered cubic lattice. Further, the numerical analysis method proposed in this study can contribute to the study of anisotropy as an alternative to experimental approaches.


2019 ◽  
Vol 105 (2) ◽  
pp. 190-196
Author(s):  
Hyung-Won Park ◽  
Kei Shimojima ◽  
Sumio Sugiyama ◽  
Jun Yanagimoto

The steel for offshore jacket structures, Fe52Nb, is a silicon-aluminium killed steel, microalloyed with niobium. As the steel, in fabrication, has to be hot-formed, sometimes normalized or stress-relieved, the steelmaker cannot make use of low temperature treatments, such as controlled rolling, quenching plus tempering, etc. Therefore, the steel is delivered in the normalized condition and its strength and toughness are attained by promoting a fine ferrite grain through the action of grain growth inhibitors, such as Al-nitrides and Nb-carbonitrides. Further increase of strength and toughness, if necessary for future structures, should be pursued by the application of new, as yet unknown or not yet applied, kinds of grain growth inhibitors, in order to further refine the microstructure. These inhibitors should, if possible, be stable at almost steel melting temperatures in order to provide as an additional benefit the suppression of grain growth at the fusion line in high input welding. Maybe also a normalizing treatment at an intermediate thickness during the rolling process could be beneficial for further grain refinement of the finished plate, but most probably, not for grain-growth resistance at fusion line temperatures. Plates used in the construction of nodes are subjected to loading in the thickness direction and, therefore, are liable to lamellar tearing. In order to avoid this, the steel should have sufficient ductility in the thickness direction, the criterion being reduction of area in a tensile test, the axis of which is perpendicular to the plate surface. Sufficient resistance, for the application at present-day nodes is obtained by reducing the sulphur level of the steel to about 0.006 % and by careful deoxidation of the steel. Various ways of making this steel are put forward for discussion


2014 ◽  
Vol 490-491 ◽  
pp. 1451-1455
Author(s):  
Guang Hong Feng ◽  
Hong Liang Zhang ◽  
Jian Wen Fan

The numerical simulation method was adopted to study the multi-pass controlled rolling deformation process of the 400mm thick slab and the changing rule of the internal strain field. It was tried to simulate the center strain changes of the thick slab by two deformation processes which were the first rolling deformation process under a uniformed temperature and the second rolling deformation process after the waiting. It was shown that in the rolling process of super-thick steel plate both the first rolling process and the second rolling process could control the deformation of the central region. When the macro pressure rate was the same, the thinner was the slab, the greater pressure rate in the central region. The amount of deformation of both the first process and the second one was the same as 20%. The maximum strain was located in nearly one-tenth thickness of the surface layer and the minimum was in the center.


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