Service fatigue life and service calendar life limits of aircraft structure: aircraft structural life envelope

2016 ◽  
Vol 120 (1233) ◽  
pp. 1746-1762 ◽  
Author(s):  
Y. He ◽  
C. Li ◽  
T. Zhang ◽  
J. Liu ◽  
C. Gao ◽  
...  

ABSTRACTThe service life of aircraft structure includes the fatigue life and calendar life. The Aircraft Structural Life Envelop (ASLE) is a safe and reliable life scope of aircraft structures in service. The specific steps to establish the ASLE are developed, and a residual life prediction method for aircraft structure under service environments is established by combining the ASLE with the Miner theory. Furthermore, a service life extension method of aircraft structure is proposed based on a scope extension of the ASLE, including methods based on reliability analysis and structural repair. Finally, an application example of the ASLE is presented.

2020 ◽  
Vol 10 (13) ◽  
pp. 4561
Author(s):  
Youn-Ju Jeong ◽  
Min-Su Park ◽  
Sung-Hoon Song ◽  
Jeongsoo Kim

In this paper, for the case of “service life extension” with the same capacity for wind turbines, a structural safety evaluation was carried out to determine whether to extend the service life of the aged foundation. As a result of this study, it was found that the aged foundation satisfies the structural safety of material strength, ultimate strength, fatigue life, and serviceability up to the present. Although the in-service period has been over 16 years, it has been shown that the material properties of concrete have exceeded the design strength, and no significant material deterioration has occurred. Also, structural safety could be evaluated more realistically based on actual concrete properties. In particular, it has been shown that it has a fatigue life of 40 years or more, so service life can be extended. It is expected that the methodology used in this paper will be useful not only for structural safety evaluation of the foundation in service, but also for decision-making for extending the service life. Furthermore, a more technical approach should be explored by many researchers in the future.


2008 ◽  
Vol 385-387 ◽  
pp. 221-224
Author(s):  
Wen Ping Wu ◽  
Ya Fang Guo ◽  
Yue Sheng Wang

A quantitative life prediction method has been proposed to evaluate fatigue life during morphological evolution of precipitates in Ni-based superalloys. The method is essentially based on Eshelby’s equivalent inclusion theory and Mori-Tanaka’s mean field method. The shape stability and life prediction are discussed when the external stress and matrix plastic strain are applied. The calculated results show that the fatigue life is closely related with microstructures evolution of precipitates. The magnitude and sign of the external stress and matrix plastic strain have an important effect on fatigue life of Ni-based superalloys during the morphological evolution of precipitates.


Author(s):  
Takashi Ogata

Polycrystalline conventional casting (CC) and directionally solidified (DS) Ni base superalloys are widely used as gas turbine blade materials. It was reported that the surface of a gas turbine blade is subjected to a biaxial tensile-compressive fatigue loading during a start-stop operation, based on finite element stress analysis results. It is necessary to establish the life prediction method of these superalloys under biaxial fatigue loading for reliable operations. In this study, the in-plane biaxial fatigue tests with different phases of x and y directional strain cycles were conducted on both CC and DS Ni base superalloys (IN738LC and GTD111DS) at high temperatures. The strain ratio ϕ was defined as the ratio between the x and y directional strains at 1/4 cycle and was varied from 1 to −1. In ϕ=1 and −1. The main cracks propagated in both the x and y directions in the CC superalloy. On the other hand, the main cracks of the DS superalloy propagated only in the x direction, indicating that the failure resistance in the solidified direction is weaker than that in the direction normal to the solidified direction. Although the biaxial fatigue life of the CC superalloy was correlated with the conventional Mises equivalent strain range, that of the DS superalloy depended on ϕ. The new biaxial fatigue life criterion, equivalent normal strain range for the DS superalloy was derived from the iso-fatigue life curve on a principal strain plane defined in this study. Fatigue life of the DS superalloy was correlated with the equivalent normal strain range. Fatigue life of the DS superalloy under equibiaxial fatigue loading was significantly reduced by introducing compressive strain hold dwell. Life prediction under equibiaxial fatigue loading with the compressive strain hold was successfully made by the nonlinear damage accumulation model. This suggests that the proposed method can be applied to life prediction of the gas turbine DS blades, which are subjected to biaxial fatigue loading during operation.


2012 ◽  
Vol 577 ◽  
pp. 127-131 ◽  
Author(s):  
Peng Wang ◽  
Tie Yan ◽  
Xue Liang Bi ◽  
Shi Hui Sun

Fatigue damage in the rotating drill pipe in the horizontal well of mining engineering is usually resulted from cyclic bending stresses caused by the rotation of the pipe especially when it is passing through curved sections or horizontal sections. This paper studies fatigue life prediction method of rotating drill pipe which is considering initial crack in horizontal well of mining engineering. Forman fatigue life prediction model which considering stress ratio is used to predict drill string fatigue life and the corresponding software has been written. The program can be used to calculate the stress of down hole assembly, can predict stress and alternating load in the process of rotating-on bottom. Therefore, establishing buckling string fatigue life prediction model with cracks can be a good reference to both operation and monitor of the drill pipe for mining engineering.


1989 ◽  
Vol 5 (02) ◽  
pp. 79-89
Author(s):  
Koichi Baba ◽  
Takao Wada ◽  
Soichi Kondo ◽  
M. S. O'Hare ◽  
James C. Schaff

Philadelphia Naval Shipyard's application of zone logic to ship overhaul is neither small nor isolated. PNSY started its implementation of zone logic in the late fall of 1986, targeting the Service Life Extension Program (SLEP) for USS Kitty Hawk (CV-63) as the initial application. The technical services of Ishikawajima-Harima Heavy Industries Co., Ltd. (IHI), Japan were contracted to assist in this transition. This implementation on the Kitty Hawk is not a trial effort but involves about one third of the production man-days and covers over one half of the compartments on the ship. The actual SLEP production work on Kitty Hawk began in January 1988. Even though it is early in the three-year SLEP, zone logic already is proving its worth. This paper explains the zone logic methods and methodology applied at PNSY on Kitty Hawk. It also discusses the future of zone logic at PNSY and its continued application.


2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Aruz Petcherdchoo

This paper presents sensitivity of service life extension and CO2 emission due to silane (alkyltriethoxysilane) treatment on concrete structures under time-dependent chloride attack. The service life is predicted by the Crank–Nicolson-based finite difference approach for avoiding the complexity in solving Fick’s second law. The complexity occurs due to time-dependent chloride attack and nonconstant diffusion coefficient of concrete with silane treatment. At the application time of silane treatment, the cumulative CO2 emission is assessed. The effectiveness of silane treatment is defined as the ratio of the service life extension to the cumulative CO2 emission assessed within the corrosion-free service life. The service life extension is defined as the difference between corrosion-free service life of concrete structures without and with time-based application of silane treatment. From the study, the diffusion of chlorides in concrete with silane treatment is found to be retarded. In comparison, the strategy without deterioration of silanes during effective duration is more suitable for service life extension but less effective than that with deterioration. In the sensitivity analysis, there are up to eight parameters to be determined. The service life of concrete structures without silane treatment is most sensitive to the water-to-cement ratio and the threshold depth of concrete structures. Considering only five parameters in silane treatment strategies, the service life is most sensitive to the first application time of silane treatment. The cumulative CO2 emission is most sensitive to either the first application time of silane treatment or the amount of CO2 emission per application.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Yuanbo Chu ◽  
Zhaohui Yuan ◽  
Wenchao Chang

The nozzle flapper pressure servo valve is a kind of high-precision hydraulic component that can be widely used in the aircraft brake system. In actual service, the dynamic erosion wear behavior will occur at the pilot stage because of the gradual contamination of oil and the variable distance between nozzle and flapper. For this purpose, the paper proposes a dynamic erosion wear characteristics analysis and service life prediction method in which firstly the structural feature and working principle of the nozzle flapper pressure valve are analyzed using the brake cavity as the load blind cavity. Secondly, the dynamics simulation model and the performance experiment system of the pressure valve are separately constructed, and then the validation of the constructed model is conducted by contrasting the results between simulation and experiment. Finally, the mathematical models of the degradation process induced by the dynamic erosion wear are established, and then the dynamic erosion wear characteristics under dynamic structural distance and contamination conditions are analyzed, which are combined with the failure threshold value determined by the dynamics simulation to finish the service life prediction of the nozzle flapper pressure servo valve.


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