Predictive analysis of stitched aerospace structures for advanced aircraft

2019 ◽  
Vol 124 (1271) ◽  
pp. 44-54
Author(s):  
B. Horton ◽  
Y. Song ◽  
D. Jegley ◽  
F. Collier ◽  
J. Bayandor

ABSTRACTIn recent years, the aviation industry has taken a leading role in the integration of composite structures to develop lighter and more fuel efficient aircraft. Among the leading concepts to achieve this goal is the Pultruded Rod Stitched Efficient Unitized Structure (PRSEUS) concept. The focus of most PRSEUS studies has been on developing an hybrid wing body structure, with only a few discussing the application of PRSEUS to a tube-wing fuselage structure. Additionally, the majority of investigations for PRSEUS have focused on experimental validation of anticipated benefits rather than developing a methodology to capture the behavior of stitched structure analytically. This paper presents an overview of a numerical methodology capable of accurately describing PRSEUS’ construction and how it may be implemented in a barrel fuselage platform resorting to high-fidelity mesoscale modeling techniques. The methodology benefits from fresh user defined strategies developed in a commercially available finite element analysis environment. It further proposes a new approach for improving the ability to predict deformation in stitched composites, allowing for a better understanding of the intricate behavior and subtleties of stitched aerospace structures.

2010 ◽  
Vol 10 (04) ◽  
pp. 669-681 ◽  
Author(s):  
ADRIAN C. ORIFICI ◽  
RODNEY S. THOMSON ◽  
RICHARD DEGENHARDT ◽  
CHIARA BISAGNI ◽  
JAVID BAYANDOR

In aerospace, carbon-fiber-reinforced polymer (CFRP) composites and postbuckling skin-stiffened structures are key technologies that have been used to improve structural efficiency. However, the application of composite postbuckling structures in aircraft has been limited due to concerns related to both the durability of composite structures and the accuracy of design tools. In this work, a finite element analysis tool for design and certification of aerospace structures is presented, which predicts collapse by taking the critical damage mechanisms into account. The tool incorporates a global–local analysis technique for predicting interlaminar damage initiation, and degradation models to capture the growth of a pre-existing interlaminar damage region, such as a delamination or skin–stiffener debond, and in-plane ply damage mechanisms such as fiber fracture and matrix cracking. The analysis tool has been applied to single- and multistiffener fuselage-representative composite panels, in both intact and predamaged configurations. This has been performed in a design context, in which panel configurations are selected based on their suitability for experimental testing, and in an analysis context for comparison with experimental results as being representative of aircraft certification studies. For all cases, the tool was capable of accurately capturing the key damage mechanisms contributing to final structural collapse, and suitable for the design of next-generation composite aerospace structures.


1996 ◽  
Vol 24 (4) ◽  
pp. 339-348 ◽  
Author(s):  
R. M. V. Pidaparti

Abstract A three-dimensional (3D) beam finite element model was developed to investigate the torsional stiffness of a twisted steel-reinforced cord-rubber belt structure. The present 3D beam element takes into account the coupled extension, bending, and twisting deformations characteristic of the complex behavior of cord-rubber composite structures. The extension-twisting coupling due to the twisted nature of the cords was also considered in the finite element model. The results of torsional stiffness obtained from the finite element analysis for twisted cords and the two-ply steel cord-rubber belt structure are compared to the experimental data and other alternate solutions available in the literature. The effects of cord orientation, anisotropy, and rubber core surrounding the twisted cords on the torsional stiffness properties are presented and discussed.


2020 ◽  
Vol 2020 (1) ◽  
pp. 34-52
Author(s):  
Rafał Szymański

AbstractThe article is in line with the contemporary interests of companies from the aviation industry. It describes thermoplastic material and inspection techniques used in leading aviation companies. The subject matter of non-destructive testing currently used in aircraft inspections of composite structures is approximated and each of the methods used is briefly described. The characteristics of carbon preimpregnates in thermoplastic matrix are also presented, as well as types of thermoplastic materials and examples of their application in surface ship construction. The advantages, disadvantages and limitations for these materials are listed. The focus was put on the explanation of the ultrasonic method, which is the most commonly used method during the inspection of composite structures at the production and exploitation stage. Describing the ultrasonic method, the focus was put on echo pulse technique and the use of modern Phased Array heads. Incompatibilities most frequently occurring and detected in composite materials with thermosetting and thermoplastic matrix were listed and described. A thermoplastic flat composite panel made of carbon pre-impregnate in a high-temperature matrix (over 300°C), which was the subject of the study, was described. The results of non-destructive testing (ultrasonic method) of thermoplastic panel were presented and conclusions were drawn.


2015 ◽  
Vol 815 ◽  
pp. 49-53
Author(s):  
Nur Fitriah Isa ◽  
Mohd Zulham Affandi Mohd Zahid ◽  
Liyana Ahmad Sofri ◽  
Norrazman Zaiha Zainol ◽  
Muhammad Azizi Azizan ◽  
...  

In order to promote the efficient use of composite materials in civil engineering infrastructure, effort is being directed at the development of design criteria for composite structures. Insofar as design with regard to behavior is concerned, it is well known that a key step is to investigate the influence of geometric differences on the non-linear behavior of the panels. One possible approach is to use the validated numerical model based on the non-linear finite element analysis (FEA). The validation of the composite panel’s element using Trim-deck and Span-deck steel sheets under axial load shows that the present results have very good agreement with experimental references. The developed finite element (FE) models are found to reasonably simulate load-displacement response, stress condition, giving percentage of differences below than 15% compared to the experimental values. Trim-deck design provides better axial resistance than Span-deck. More concrete in between due to larger area of contact is the factor that contributes to its resistance.


Mathematics ◽  
2021 ◽  
Vol 9 (13) ◽  
pp. 1468
Author(s):  
Luis Nagua ◽  
Carlos Relaño ◽  
Concepción A. Monje ◽  
Carlos Balaguer

A soft joint has been designed and modeled to perform as a robotic joint with 2 Degrees of Freedom (DOF) (inclination and orientation). The joint actuation is based on a Cable-Driven Parallel Mechanism (CDPM). To study its performance in more detail, a test platform has been developed using components that can be manufactured in a 3D printer using a flexible polymer. The mathematical model of the kinematics of the soft joint is developed, which includes a blocking mechanism and the morphology workspace. The model is validated using Finite Element Analysis (FEA) (CAD software). Experimental tests are performed to validate the inverse kinematic model and to show the potential use of the prototype in robotic platforms such as manipulators and humanoid robots.


2021 ◽  
pp. 096739112110033
Author(s):  
TG Sreekanth ◽  
M Senthilkumar ◽  
S Manikanta Reddy

Delamination is definitely an important topic in the area of composite structures as it progressively worsens the mechanical performance of fiber-reinforced polymer composite structures in its service period. The detection and severity analysis of delaminations in engineering areas like the aviation industry is vital for safety and economic considerations. The existence of delaminations varies the vibration characteristics such as natural frequencies, mode shapes, etc. of composites and hence this indication can be effectively used for locating and quantifying the delaminations. The changes in vibration characteristics are considered as inputs for the inverse problem to determine the location and size of delaminations. In this paper Artificial Neural Network (ANN) is used for delamination evaluationof glass fiber-reinforced composite beams using natural frequency as typical vibration parameter. The Finite Element Analysis is used for generating the required dataset for ANN. The frequency-based delamination prediction technique is validated by finite element models and experimental modal analysis. The results indicate that the ANN-based back propagation algorithm can predict the location and size of delaminations in composites with good accuracy for numerical natural frequency data but the accuracy is comparitivelyless for experimental natural frequency data.


2016 ◽  
Vol 861 ◽  
pp. 88-95
Author(s):  
Balázs Nagy ◽  
Elek Tóth

In this research, conjugated thermal and fluid dynamics simulations are presented on a modern hollow clay slab blocks filled pre-stressed reinforced concrete beam slab construction. The simulation parameters were set from Eurocode standards and calibrated using data from standardized fire tests of the same slab construction. We evaluated the temperature distributions of the slabs under transient conditions against standard fire load. Knowing the temperature distribution against time at certain points of the structure, the loss of load bearing capacity of the structure is definable at elevated temperatures. The results demonstrated that we could pre-establish the thermal behavior of complex composite structures exposed to fire using thermal and CFD simulation tools. Our results and method of fire resistance tests can contribute to fire safety planning of buildings.


Author(s):  
Ranvir Dhillon ◽  
Moustafa El-Gindy ◽  
Rustam Ali ◽  
David Philipps ◽  
Fredrik Öijer ◽  
...  

The rapid progression of computational power and development of non-mesh particle modeling techniques provides solutions to problems which are not accurately modeled using traditional finite element analysis techniques. The field of soft soil modeling has been pressing on in recent years and the smoothed particle hydrodynamics (SPH) modeling method in PAM-CRASH provides opportunity for further advancement in accuracy. This research focuses on the development of soft soil models using SPH with verification using pressure-sinkage and shear strength criterion. Soil model parameters such as geometry and contact model are varied to determine the effect of the parameters on the behaviour of the soft soil and relationships are developed. The developed virtual soil models are compared against existing soils to determine which soils are accurately modeled and further refinements are made to validate the models with existing empirical data.


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