Adaptive control of an industrial robot

Robotica ◽  
1986 ◽  
Vol 4 (4) ◽  
pp. 243-246 ◽  
Author(s):  
Ajit M. Karnik ◽  
Naresh K. Sinha
Keyword(s):  
Control Systems ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Superior Performance ◽  
Robot Arm ◽  
Adaptive Controllers ◽  
Self Tuning ◽  
On Line ◽  
Robot Performance ◽  
And Performance

SUMMARYFor the past several years, industrial robots are being used extensively. These robots are generally equipped with relatively simple control systems. Such control systems have proved adequate, but with increased demand on robot performance, there is need for advanced and sophisticated controllers. One of the probelms in the control of robots is that system dynamics change due to several factors such as the orientation of arms and their effective inertia.Adaptive controllers have the advantage that the system is continuously modelled and controller parameters are evaluated on-line, thus resulting in superior performance. Adaptive controllers can be realized in several ways.This paper describes the design and performance of an explicit self tuning regulator for a robot arm.

scholarly journals Analysis of the Compliance Properties of an Industrial Robot with the Mozzi Axis Approach

Robotics ◽  
2019 ◽  
Vol 8 (3) ◽  
pp. 80 ◽  
Author(s):  
Doria ◽  
Cocuzza ◽  
Comand ◽  
Bottin ◽  
Rossi
Keyword(s):  
Industrial Robot ◽  
Industrial Robots ◽  
Robotic Assembly ◽  
Robot Arm ◽  
Machined Surface ◽  
End Effector ◽  
Chatter Vibrations ◽  
Modes Of Vibration ◽  
Machining Robot ◽  
Robot Performance

In robotic processes, the compliance of the robot arm plays a very important role. In some conditions, for example, in robotic assembly, robot arm compliance can compensate for small position and orientation errors of the end-effector. In other processes, like machining, robot compliance may generate chatter vibrations with an impairment in the quality of the machined surface. In industrial robots, the compliance of the end-effector is chiefly due to joint compliances. In this paper, joint compliances of a serial six-joint industrial robot are identified with a novel modal method making use of specific modes of vibration dominated by the compliance of only one joint. Then, in order to represent the effect of the identified compliances on robot performance in an intuitive and geometric way, a novel kinematic method based on the concept of “Mozzi axis” of the end-effector is presented and discussed.

A Dynamic Simulation Model of Industrial Robots for Energy Examination Purpose

2015 ◽  
Vol 805 ◽  
pp. 223-230 ◽  
Author(s):  
Paryanto ◽  
Alexander Hetzner ◽  
Matthias Brossog ◽  
Jörg Franke
Keyword(s):  
Energy Consumption ◽  
Control Systems ◽  
Feedback Linearization ◽  
Coulomb Friction ◽  
State Of The Art ◽  
Industrial Robot ◽  
Motor Drives ◽  
Industrial Robots ◽  
Dynamic Simulation Model ◽  
Linear Damping

In this paper, a modular dynamic model of an industrial robot (IR) for predicting and analyzing its energy consumption is developed. The model consists of control systems, which include a state-of-the-art feedback linearization controller, permanent magnet synchronous drives and the mechanical structure with Coulomb friction and linear damping. By using the developed model, a detailed analysis of the influence of different parameter sets on the energy consumption and loss energy of IRs is investigated. The investigation results show that the operating parameters, robot motor drives, and mechanical damping and elasticity of robot transmissions have a significant effect on the energy consumption and accuracy of IRs. However, these parameters are not independent, but rather interrelated. For example, a higher acceleration and velocity shortens IRs’ operating periods, but needs a greater motor current, tends to excite vibrations to a greater extent, and thus produces a higher amount of loss energy.

An application of real-time control systems to robotics

Robotica ◽  
2001 ◽  
Vol 19 (3) ◽  
pp. 323-329 ◽  
Author(s):  
Carmen Monroy ◽  
Ricardo Campa ◽  
Rafael Kelly
Keyword(s):  
Control Systems ◽  
Real Time ◽  
Control Algorithm ◽  
Computing Environment ◽  
Real Time Control ◽  
Time Control ◽  
On Line ◽  
Robot Performance ◽  
Single Processor ◽  
Selection Of

This paper illustrates basic concepts of real-time control systems through the application of a real-time single-processor computing environment for the control of a robotic arm. The paper describes elements for the selection of the real-time architecture, the control algorithm and the graphical user interface. The system provides an opportunity for users to verify the robot performance by changing on-line the controller parameters and the shape of the desired motion.

scholarly journals Gain-Scheduled Drive-based Damping Control for Industrial Robots

2021 ◽  
Author(s):  
Patrick Mesmer ◽  
Christoph Hinze ◽  
Armin Lechler ◽  
Alexander Verl
Keyword(s):  
Industrial Robot ◽  
Industrial Robots ◽  
Control Performance ◽  
Linear Parameter ◽  
Linear Parameter Varying ◽  
Damping Control ◽  
Dynamic Path ◽  
And Performance ◽  
And Control ◽  
Gain Scheduled

<p>The drivetrain flexibility of industrial robots limits their accuracy. To open up new areas of application for industrial robots, an increased dynamic path accuracy has to be obtained. Therefore, this paper addresses this issue by a gain-scheduled drive-based damping control for industrial robots with secondary encoders. For this purpose, a linear parameter-varying (LPV) model is derived as well as a system identification method is presented. Based on this, a gain-scheduled drive-based LPV damping control design is proposed, which guarantees stability and performance under variation of the manipulator configuration. The control performance of the approach is experimentally validated for the three base joints of a KUKA KR210-2 industrial robot. The approach realizes a trade-off between ease of implementation and control performance as well as robustness.</p>

scholarly journals A review on control systems hardware and software for robots of various scale and purpose. Part 1. Industrial robotics

2019 ◽  
Vol 7 (5) ◽  
pp. 30-46 ◽  
Author(s):  
A. M. Romanov
Keyword(s):  
Control System ◽  
Fault Tolerance ◽  
Control Systems ◽  
Intelligent Control ◽  
Industrial Robot ◽  
Cloud Service ◽  
Point Of View ◽  
Industrial Robots ◽  
Robotic Systems ◽  
Industrial Robotics

A review of robotic systems is presented. The paper analyzes applied hardware and software solutions and summarizes the most common block diagrams of control systems. The analysis of approaches to control systems scaling, the use of intelligent control, achieving fault tolerance, reducing the weight and size of control system elements belonging to various classes of robotic systems is carried out. The goal of the review is finding common approaches used in various areas of robotics to build on their basis a uniform methodology for designing scalable intelligent control systems for robots with a given level of fault tolerance on a unified component base. This part is dedicated to industrial robotics. The following conclusions are made: scaling in industrial robotics is achieved through the use of the modular control systems and unification of main components; multiple industrial robot interaction is organized using centralized global planning or the use of previously simulated control programs, eliminating possible collisions in working area; intellectual technologies in industrial robotics are used primarily at the strategic level of the control system which is usually non-real time, and in some cases even implemented as a remote cloud service; from the point of view of ensuring fault tolerance, the industrial robots developers are primarily focused on the early prediction of faults and the planned decommissioning of the robots, and are not on highly-avaliability in case of failures; industrial robotics does not impose serious requirements on the dimensions and weight of the control devices.

A direct approach to modeling an industrial robot from samples of input-output data

Robotica ◽  
1984 ◽  
Vol 2 (3) ◽  
pp. 161-167 ◽  
Author(s):  
Ajit M. Karnik ◽  
Naresh K. Sinha
Keyword(s):  
Control Systems ◽  
Direct Method ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Continuous Time Model ◽  
Output Data ◽  
Time Model ◽  
System A ◽  
Input And Output ◽  
A Direct Method

SUMMARYThe increased demand on the performance and efficiency of industrial robots, has led to the design of sophisticated control systems. Such control systems require an accurate dynamic model of the system. A commonly used method of modeling an industrial robot, involves the description of a set of dynamic equations, relating actuator torques to loads and accelerations. These equations are generally quite complex and inconvenient for implementation on digital computers.Another method often used for identification, is the ‘indirect method’, in which the transfer function is obtained in two steps. The discrete time model is first derived from samples of the input and output measurements, which is then transformed to the continuous-time model. A limitation of this method is that it requires the excitation to be of the ‘persistently exciting’ type, thus precluding the application of simple inputs like the step signal.This paper describes a ‘direct’ method for identification of an ‘industrial robot’ from samples of input and output observations. Results of modeling an industrial robot and two simulations are presented. One of the simulations, and the industrial robot uses the step input as excitation. The other example was excited with an exponential input.

Application of Adaptive Control Theory to On-Line GTA Weld Geometry Regulation

1991 ◽  
Vol 113 (1) ◽  
pp. 93-103 ◽  
Author(s):  
A. Suzuki ◽  
D. E. Hardt ◽  
L. Valavani
Keyword(s):  
Adaptive Control ◽  
Process Model ◽  
Pi Controller ◽  
Pole Placement ◽  
Superior Performance ◽  
Parameter Estimates ◽  
Quadratic Term ◽  
Adaptive Controllers ◽  
Material Thickness ◽  
On Line

This study addresses the uses of adaptive schemes for on-line control of backbead width in the Gas Tungsten Arc (GTA) welding process. Open-loop tests using a step input current confirm the validity of a nominal first order process model. However, the time constant and gain prove highly dependent upon welding conditions including torch speed, arc length, material thickness, and other material properties. Accordingly, a need exists for adaptive controllers that can compensate for these process nonlinearities. The performance of two adaptive controllers is evaluated: Narendra and Lin’s Model-Referenced Adaptive Control (MRAC/NL), and Self-Tuning Control with Pole Placement (STC/PP). The addition of a quadratic term to the adaption mechanisms of MRAC/NL is proposed and preliminary simulations and experiments clearly demonstrate the stabilizing effect of this added term. The main experiments compare the performance of the modified MRAC/NL controller and the STC/PP controller with each other and with linear PI controller and the STC/PP controller with each other and with linear PI controller under four experimental conditions: first, where welding conditions are nominal; second, when conditions are disturbed by a step-wise increase in the torch velocity, and third, when conditions are disturbed by a step-wise increase in material thickness. In each case the experimental demonstrates the superiority of the adaptive controllers over the linear PI controller. However, the STC/PP controller exhibits high frequency control action in response to severe disturbances of material thickness and the parameter estimates it generates drift during steady-state operations. The MRAC/NL controller proves more robust under these circumstances. Analysis demonstrates that the superior performance of the MRAC/NL is due both to the inherent normalizing effect of the quadratic feedback terms and to the noise filtering properties of the adaptive mechanism.

scholarly journals Evaluating the use of human aware navigation in industrial robot arms

2021 ◽  
Vol 12 (1) ◽  
pp. 379-391
Author(s):  
Matthew Story ◽  
Cyril Jaksic ◽  
Sarah R. Fletcher ◽  
Philip Webb ◽  
Gilbert Tang ◽  
...  
Keyword(s):  
Science Fiction ◽  
Mobile Robotics ◽  
Industrial Robot ◽  
Lessons Learned ◽  
Human Robot Interaction ◽  
Industrial Robots ◽  
Robot Arm ◽  
Robot Arms ◽  
Safety Guidelines ◽  
Current Standards

Abstract Although the principles followed by modern standards for interaction between humans and robots follow the First Law of Robotics popularized in science fiction in the 1960s, the current standards regulating the interaction between humans and robots emphasize the importance of physical safety. However, they are less developed in another key dimension: psychological safety. As sales of industrial robots have been increasing over recent years, so has the frequency of human–robot interaction (HRI). The present article looks at the current safety guidelines for HRI in an industrial setting and assesses their suitability. This article then presents a means to improve current standards utilizing lessons learned from studies into human aware navigation (HAN), which has seen increasing use in mobile robotics. This article highlights limitations in current research, where the relationships established in mobile robotics have not been carried over to industrial robot arms. To understand this, it is necessary to focus less on how a robot arm avoids humans and more on how humans react when a robot is within the same space. Currently, the safety guidelines are behind the technological advance, however, with further studies aimed at understanding HRI and applying it to newly developed path finding and obstacle avoidance methods, science fiction can become science fact.

scholarly journals Kinematic Analysis of 6 DOF Articulated Robotic Arm

2021 ◽  
pp. 1-5
Author(s):  
Aravinthkumar T ◽  
Suresh M ◽  
Vinod B
Keyword(s):  
Kinematic Analysis ◽  
Degrees Of Freedom ◽  
Material Handling ◽  
Manufacturing Sector ◽  
Industrial Robot ◽  
Research Work ◽  
Industrial Robots ◽  
Robot Arm ◽  
Articulated Robot ◽  
Increasing Demand

The abstract must be a precise and reflection of what is in your article. Manufacturing sector is moving towards industry 4.0 and demands a high end of automation in the process. In which industrial robots play a fundamental role for automating the processes such as pick and place, material handling, palletizing, welding, painting, assembly lines and many more endless applications. Increasing demand and necessity made more research on industrial robots, machine learning and artificial intelligence. Better kinematic analysis of robots leads to reliable, high precise and fast responsive system. But there is an absence of India based robot manufacturers to fulfil the rising demand. Again, this situation leads to a market for foreign robot makers instead of local players. Lack of knowledge in robotics, unavailability of robot parts and resources are pain points for this cause. As researchers in this domain and have a goal to resolve this issue by providing open source, easily accessible industrial robot technical resources to everyone. This research work focuses the design and development of 6 Degrees of Freedom articulated robot arm with kinematic analysis particularly forward and inverse kinematics.

scholarly journals Trajectory Optimization of Industrial Robot Arms Using a Newly Elaborated “Whip-Lashing” Method

2020 ◽  
Vol 10 (23) ◽  
pp. 8666
Author(s):  
Rabab Benotsmane ◽  
László Dudás ◽  
György Kovács
Keyword(s):  
Trajectory Optimization ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Added Value ◽  
Robot Arm ◽  
Manufacturing Companies ◽  
Time Saving ◽  
Cycle Times ◽  
Robot Arms

The application of the Industry 4.0′s elements—e.g., industrial robots—has a key role in the efficiency improvement of manufacturing companies. In order to reduce cycle times and increase productivity, the trajectory optimization of robot arms is essential. The purpose of the study is the elaboration of a new “whip-lashing” method, which, based on the motion of a robot arm, is similar to the motion of a whip. It results in achieving the optimized trajectory of the robot arms in order to increase velocity of the robot arm’s parts, thereby minimizing motion cycle times and to utilize the torque of the joints more effectively. The efficiency of the method was confirmed by a case study, which is relating to the trajectory planning of a five-degree-of-freedom RV-2AJ manipulator arm using SolidWorks and MATLAB software applications. The robot was modelled and two trajectories were created: the original path and path investigate the effects of using the whip-lashing induced robot motion. The application of the method’s algorithm resulted in a cycle time saving of 33% compared to the original path of RV-2AJ robot arm. The main added value of the study is the elaboration and implementation of the newly elaborated “whip-lashing” method which results in minimization of torque consumed; furthermore, there was a reduction of cycle times of manipulator arms’ motion, thus increasing the productivity significantly. The efficiency of the new “whip-lashing” method was confirmed by a simulation case study.

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