Microstructural development of rapidly solidified, phase-separated SiO2-Al2O3 glass
A metastable miscibility gap has been shown to exist oyer much of the SiO2(s) -mullite(s) phase field by various indirect methods. The various proposed boundaries of this liquid-liquid immiscibility region, however, significantly disagree in their widths and critical point positions. The overall aim of our research is to directly determine the miscibility gap boundaries by using TEM/EDS on suitably equilibrated phases of rapidly solidified SiO2-Al2O3 glass. Rapid solidification by roller quenching (∼106°C/sec) and by ice- water quenching (~1035°C/sec) was used so that a wide range of compositions could be studied. SiO2-Al2O3 melts with more than ∼30 wt% Al2O3 readily crystallize when slowly cooled. A suitable microstructure for EDS requires homogeneous phases that are separated by sharp interfaces, and are large enough to withstand beam damage. In an attempt to meet these requirements, the as-quenched glass microstructures were developed by annealing for various times at suitable temperatures.