A methodology for intelligent sensor measurement, validation, fusion, and fault detection for equipment monitoring and diagnostics

Author(s):  
SATNAM ALAG ◽  
ALICE M. AGOGINO ◽  
MAHESH MORJARIA

In equipment monitoring and diagnostics, it is very important to distinguish between a sensor failure and a system failure. In this paper, we develop a comprehensive methodology based on a hybrid system of AI and statistical techniques. The methodology is designed for monitoring complex equipment systems, which validates the sensor data, associates a degree of validity with each measurement, isolates faulty sensors, estimates the actual values despite faulty measurements, and detects incipient sensor failures. The methodology consists of four steps: redundancy creation, state prediction, sensor measurement validation and fusion, and fault detection through residue change detection. Through these four steps we use the information that can be obtained by looking at: information from a sensor individually, information from the sensor as part of a group of sensors, and the immediate history of the process that is being monitored. The advantage of this methodology is that it can detect multiple sensor failures, both abrupt as well as incipient. It can also detect subtle sensor failures such as drift in calibration and degradation of the sensor. The four-step methodology is applied to data from a gas turbine power plant.

Author(s):  
Jason J. Gu ◽  
◽  
Max Meng ◽  
Albert Cook ◽  
Peter Xiaoping Liu ◽  
...  

This paper is concerned with the design, sensing and control of a robotic prosthetic eye that moves horizontally in synchronization with the movement of the natural eye. Two generations of robotic prosthetic eye models have been developed. Theoretical issues on sensor failure detection and recovery, and signal processing techniques used in sensor data fusion are studied using statistical methods and artificial neural network based techniques. In addition, practical control system design and implementation using micro controllers are studied and implemented to carry out the natural eye movement detection and artificial robotic eye control tasks. Simulation and experimental studies are performed and the results are included to demonstrate the effectiveness of the research project reported in this paper.


Author(s):  
Xiangxue Zhao ◽  
Shapour Azarm ◽  
Balakumar Balachandran

Online prediction of dynamical system behavior based on a combination of simulation data and sensor measurement data has numerous applications. Examples include predicting safe flight configurations, forecasting storms and wildfire spread, estimating railway track and pipeline health conditions. In such applications, high-fidelity simulations may be used to accurately predict a system’s dynamical behavior offline (“non-real time”). However, due to the computational expense, these simulations have limited usage for online (“real-time”) prediction of a system’s behavior. To remedy this, one possible approach is to allocate a significant portion of the computational effort to obtain data through offline simulations. The obtained offline data can then be combined with online sensor measurements for online estimation of the system’s behavior with comparable accuracy as the off-line, high-fidelity simulation. The main contribution of this paper is in the construction of a fast data-driven spatiotemporal prediction framework that can be used to estimate general parametric dynamical system behavior. This is achieved through three steps. First, high-order singular value decomposition is applied to map high-dimensional offline simulation datasets into a subspace. Second, Gaussian processes are constructed to approximate model parameters in the subspace. Finally, reduced-order particle filtering is used to assimilate sparsely located sensor data to further improve the prediction. The effectiveness of the proposed approach is demonstrated through a case study. In this case study, aeroelastic response data obtained for an aircraft through simulations is integrated with measurement data obtained from a few sparsely located sensors. Through this case study, the authors show that along with dynamic enhancement of the state estimates, one can also realize a reduction in uncertainty of the estimates.


Author(s):  
B. Samanta

Applications of genetic programming (GP) include many areas. However applications of GP in the area of machine condition monitoring and diagnostics is very recent and yet to be fully exploited. In this paper, a study is presented to show the performance of machine fault detection using GP. The time domain vibration signals of a rotating machine with normal and defective gears are processed for feature extraction. The extracted features from original and preprocessed signals are used as inputs to GP for two class (normal or fault) recognition. The number of features and the features are automatically selected in GP maximizing the classification success. The results of fault detection are compared with genetic algorithm (GA) based artificial neural network (ANN)- termed here as GA-ANN. The number of hidden nodes in the ANN and the selection of input features are optimized using GAs. Two different normalization schemes for the features have been used. For each trial, the GP and GA-ANN are trained with a subset of the experimental data for known machine conditions. The trained GP and GA-ANN are tested using the remaining set of data. The procedure is illustrated using the experimental vibration data of a gearbox. The results compare the effectiveness of both types of classifiers with GP and GA based selection of features.


Sensors ◽  
2019 ◽  
Vol 19 (16) ◽  
pp. 3491 ◽  
Author(s):  
Issam Hammad ◽  
Kamal El-Sankary

Accuracy evaluation in machine learning is based on the split of data into a training set and a test set. This critical step is applied to develop machine learning models including models based on sensor data. For sensor-based problems, comparing the accuracy of machine learning models using the train/test split provides only a baseline comparison in ideal situations. Such comparisons won’t consider practical production problems that can impact the inference accuracy such as the sensors’ thermal noise, performance with lower inference quantization, and tolerance to sensor failure. Therefore, this paper proposes a set of practical tests that can be applied when comparing the accuracy of machine learning models for sensor-based problems. First, the impact of the sensors’ thermal noise on the models’ inference accuracy was simulated. Machine learning algorithms have different levels of error resilience to thermal noise, as will be presented. Second, the models’ accuracy using lower inference quantization was compared. Lowering inference quantization leads to lowering the analog-to-digital converter (ADC) resolution which is cost-effective in embedded designs. Moreover, in custom designs, analog-to-digital converters’ (ADCs) effective number of bits (ENOB) is usually lower than the ideal number of bits due to various design factors. Therefore, it is practical to compare models’ accuracy using lower inference quantization. Third, the models’ accuracy tolerance to sensor failure was evaluated and compared. For this study, University of California Irvine (UCI) ‘Daily and Sports Activities’ dataset was used to present these practical tests and their impact on model selection.


2020 ◽  
Vol 10 (13) ◽  
pp. 4460
Author(s):  
Sahin Aydin ◽  
Mehmet Nafiz Aydin

In recent years, Internet-of-Things (IoT)-based applications have been used in various domains such as health, industry and agriculture. Considerable amounts of data in diverse formats are collected from wireless sensor networks (WSNs) integrated into IoT devices. Semantic interoperability of data gathered from IoT devices is generally being carried out using existing sensor ontologies. However, crop-specific trait ontologies—which include site-specific parameters concerning hazelnut as a particular agricultural product—can be used to make links between domain-specific variables and sensor measurement values as well. This research seeks to address how to use crop-specific trait ontologies for linking site-specific parameters to sensor measurement values. A data-integration approach for semantic and syntactic interoperability is proposed to achieve this objective. An open-data platform is developed and its usability is evaluated to justify the viability of the proposed approach. Furthermore, this research shows how to use web services and APIs to carry out the syntactic interoperability of sensor data in agriculture domain.


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