scholarly journals Determination of the loads on the rollers of the tubular belt conveyor

2019 ◽  
Vol 109 ◽  
pp. 00096
Author(s):  
Andrii Smirnov ◽  
Tamara Mishchenko

The article presents methods for determining loads on rollers of a six-roll support of a tubular belt conveyor, based on the equilibrium laws of elastic cylindrical plates and shells filled with a freight. In this case, the forces acting on the rollers of the tubular conveyor are the sum of the forces caused by the weight and expansion of the bulk load, the weight and bend of the belt, as well as the inertial forces associated with the curvature and the deflection of the belt under the weight of the bulk load. The dynamic forces acting on the rollers as the belt moves are determined from the equation of the oscillations of a heavy flexible string using the Ritz method. As a result of the research, analytical dependences of the forces acting on the rollers of the six-roller support of the tubular conveyor on the parameters of the conveyor, the belt, the properties of the bulk load and the radius of curvature of the conveyor are obtained, and an assessment of the component these forces is given. The results can be used to determine the parameters of the tubular conveyors rollers and increase the service life of the rollers.

2019 ◽  
Vol 290 ◽  
pp. 08005
Author(s):  
Camil Ion Crăciun ◽  
Cătălin Cruceanu

Determination of longitudinal dynamic forces, size assessment as well as their distribution in the train body is, and will be a subject of global research. As observed from the beginning of the evolution of the railway vehicle and the train itself, the main reason for the occurrence of longitudinal dynamic forces is represented by the differences in inertial forces between the consecutive train vehicles. These inertial forces are influenced by the braking forces developed on each vehicle. The brake with which a railway vehicle is equipped is the pneumatic brake with compressed air. It evacuates the air from the train’s general pipeline, increasing the pressure in the brake cylinders of each vehicle. The brake command and cylinder filling is more delayed on long trains compared to short ones. Thus, the brake can operate in two ways, the fast-action brake and the slow-action brake. In this paper, we aim to highlight the influence of the brake type by the brake cylinder filling characteristic of the dynamic longitudinal reactions. It will be analysed on a simplified train model the magnitude and distribution of longitudinal dynamic forces obtained using both braking systems.


2020 ◽  
Vol 168 ◽  
pp. 00047
Author(s):  
Ruslan Kiriia ◽  
Andrii Smirnov ◽  
Tetiana Zhyhula ◽  
Todor Zhelyazov

Currently, the widespread use of tubular belt conveyors is constrained by insufficient justification of the conveyor parameters. In the work, on the basis of the theory of the limiting equilibrium state of bulk load, equations of equilibrium of load on the belt of an inclined tubular conveyor are obtained. It is assumed that the belt was a rigid cylinder filled with bulk material in extreme equilibrium. Based on the obtained equilibrium equation, the analytical dependences of the limiting angle of inclination of the belt conveyor with a tubular belt on the degree of unfilling with the bulk load of the belt and the properties of the bulk load are found. From the analysis of these dependencies it follows that the limiting angle of inclination of the tubular belt conveyor depends on the angle of internal friction of the transported load, the angle of friction of the load on the conveyor belt, the angle of unfilling of the belt with load and does not depend on the radius of the conveyor belt.


2019 ◽  
Vol 109 ◽  
pp. 00035
Author(s):  
Ruslan Kiriia ◽  
Tamara Mishchenko

The article developed a mathematical model of the stress-strain state of a tubular conveyor belt filled with bulk load. In this case, the belt is considered as a thin elastic inextensible cylindrical shell, and the bulk load in the belt is in the limit state. A system of differential equilibrium equations for a tubular belt with a bulk load with respect to forces and bending moments in a belt was obtained, which, when simplified, was reduced to a fourth-order differential equation for belt deflections. Based on this mathematical model, analytical dependencies of the deflections of the tubular conveyor belt on the parameters of the conveyor, the radius and properties of the belt, as well as the properties of the bulk load are obtained and analyzed. As a result, the maximum allowable distance between the roller supports of the tubular conveyor is determined. It was found that the allowable distance between the roller bearings is directly proportional to the tension of the belt and inversely proportional to the square of the radius of the belt and the bulk weight of the load. The research results can be used in the design of tubular belt conveyors transporting bulk load.


2020 ◽  
pp. 20-25
Author(s):  
Oleksandr Danilin ◽  
Stefan Zaichenko ◽  
Stepan Shevchuk ◽  
Natalia Jukova ◽  
Ivan Pasichniuk

The article attempts to establish the basic patterns in the formation of loads in the structure of the conveyor frame due to changes in the design position of the constituent elements based on analytical calculations. The amortization replacement of rollers and the establishment of a change in the projected resource caused the change in the design position.The aim of the work is to study the interaction of the elements of the belt conveyor on the convex region of the profile when the design position changes and to determine the change in the resource of the roller support elements. The purpose of the work is formulated from the analysis of unplanned stops and premature replacement of conveyor elements, in particular conveyor rollers, on the convex region of the profile.To achieve this goal the influence of the geometric parameters of the convex section of the belt conveyor profile on the force interaction of the belt and roller supports was considered, and the change in the resource of the roller bearings was determined.To characterize the geometric parameters of the convex section of the belt conveyor, the following were selected: the number of roller supports, the distance between the roller supports, the radius of curvature of the conveyor profile, the angle of the curved section. The mathematical model is based on the belt equilibrium equation, which contains the tension forces of the conveyor belt and the forces from the action of roller supports. Particular attention is paid to establishing the effect of changing the geometric parameters of the convex section on the roller bearing life. It has been established that a decrease in the radius of the transitional convex section as a result of a change in the initial design position by 2.4 times leads to an increase in the force acting on the roller support by 161%. It was found that the increase in force is the reason for the rapid exit from the operational state of the rolling bearings of the roller bearings, as evidenced by the intensive drop in the resource of the rollers (18 times).The proposed algorithm for determining the main parameters of the force interaction of the elements of the belt conveyor on the convex region of the profile will make it possible to predict the resource and prevent the conveyor from leaving the premature operational state.


1998 ◽  
Vol 120 (3) ◽  
pp. 441-447 ◽  
Author(s):  
K. Kawasaki ◽  
H. Tamura

In this paper, a duplex spread blade method for cutting hypoid gears with modified tooth surface is proposed. The duplex spread blade method provides a rapid and economical manufacturing method because both the ring gear and pinion are cut by a spread blade method. In the proposed method, the nongenerated ring gear is manufactured with cutting edge that is altered from the usual straight line to a circular arc with a large radius of curvature and the circular arc cutting edge produces a modified tooth surface. The pinion is generated by a cutter with straight cutting edges as usual. The main procedure of this method is the determination of the cutter specifications and machine settings. The proposed method was validated by gear manufacture.


2021 ◽  
Vol 11 (9) ◽  
pp. 4130
Author(s):  
Oleksij Fomin ◽  
Alyona Lovska ◽  
Václav Píštěk ◽  
Pavel Kučera

The study deals with determination of the vertical load on the carrying structure of a flat wagon on the 18–100 and Y25 bogies using mathematic modelling. The study was made for an empty wagon passing over a joint irregularity. The authors calculated the carrying structure of a flat wagon with the designed parameters and the actual features recorded during field tests. The mathematical model was solved in MathCad software. The study found that application of the Y25 bogie for a flat wagon with the designed parameters can decrease the dynamic load by 41.1% in comparison to that with the 18–100 bogie. Therefore, application of the Y25 bogie under a flat wagon with the actual parameters allows decreasing the dynamic loading by 41.4% in comparison to that with the 18–100 bogie. The study also looks at the service life of the supporting structure of a flat wagon with the Y25 bogie, which can be more than twice as long as the 18–100 bogie. The research can be of interest for specialists concerned with improvements in the dynamic characteristics and the fatigue strength of freight cars, safe rail operation, freight security, and the results of the research can be used for development of innovative wagon structures.


2015 ◽  
Vol 732 ◽  
pp. 203-206
Author(s):  
Lubos Pazdera ◽  
Jaroslav Smutny ◽  
Libor Topolář

Force interaction between a railway track and a vehicle affects the safety, comfort, and last but not least, economical maintenance. Train of wagons incidence on track in both transversal and vertical direction is simplified by qualifying of force wheel (FQ), guiding (FY) and perpendicular and transverse acceleration. An experimental basis for dynamic determination of vertical, FQ, and lateral, FY, forces at the wheel using strain measures in the foot of the rail is given. Measurements of the dynamic forces during passing train are normally very costly and uneasy. These method consists of measuring strains at selected points of the rail profile is very simple and therefore interesting.


2021 ◽  
Vol 285 ◽  
pp. 02007
Author(s):  
Ivan Masienko ◽  
Sergey Shevchenko ◽  
Kirill Glytyan

The paper presents the determination of main parameters and operating modes of scattered centrifugal devices of technical units when using them in the technology with scattered sowing when performing the technological operation of sowing rice in liquid-flexible soil. Theoretical studies of the dependence of design features of the blade of a spreading disk on the number of blades installed on it and the radius of curvature of the end bend on the height of blades are carried out. The values of the diameter of the disk of a centrifugal dispenser and parameters of blades are set, which will increase the uniformity of distribution of seed material for a given width of a gripper and reduce its consumption.


2013 ◽  
Vol 11 (3) ◽  
pp. 285-292
Author(s):  
Dragoslav Stojic ◽  
Stefan Conic

In contemporary design, vehicle impact into the structures is paid great attention since they can be dominant, depending on the type of structure. The key issue in the vehicle impact analysis is the proper determination of intensity and way of action of dynamic forces on the structural element and its behavior after the imparted load. The Eurocodes, in the annexes provide recommendations for determination of force intensity depending on mass and velocity of the colliding vehicle. Equivalent static loads causing approximate effects on the structural elements are used as quite approximate and efficient methods. The paper comprises the analysis of deformation of columns having the same characteristics, exposed to impact loads via the equivalent static loads, depending on the stress state in columns, and a comparative analysis has been done.


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