scholarly journals Enhancement of wear resistance of mulcher teeth with the help of electrochemical coats

2020 ◽  
Vol 193 ◽  
pp. 01019
Author(s):  
N. M. Belous ◽  
Yu. E. Kisel ◽  
G. V. Guryanov ◽  
L. M. Markaryants

Influence of alloying additives in electrolyte and conditions of electrolysis on microhardness, adhesive strength and wear resistance of iron and cobalt coats have been investigated. Conditions of creating coats which make it possible to considerably enhance wear resistance of the mulcher teeth under the conditions of abrasive wear have been established. The process of creating wear resistant coats have been approved and recommended to introduction after the service life of the mulcher teeth sets have been extended.

2021 ◽  
Vol 316 ◽  
pp. 893-898
Author(s):  
Natalya Gabelchenko ◽  
Artem Belov ◽  
Artem Kravchenko ◽  
Oleg Kryuchkov

We conducted comparative tests of the wear resistance of metals operating under abrasive conditions. Samples were cut from the working parts of mixer-pneumosuperchargers. The chemical composition and mechanical properties were determined. To compare samples under abrasive wear conditions, we designed and assembled a carousel installation. The principle of its operation is based on mixing the abrasive medium by the samples being studied with a given speed. Wear resistance was evaluated by weight loss by samples after several test cycles. To determine changes in the structure of the metal during abrasive wear, metallographic studies of the samples were carried out before and after the tests. It is shown that the best complex of service and mechanical properties is possessed by 110G13L steel.


2018 ◽  
Vol 941 ◽  
pp. 568-573 ◽  
Author(s):  
Preston Wolfram ◽  
Christina Hensley ◽  
Ronald Youngblood ◽  
Rachael Stewart ◽  
Emmanuel de Moor ◽  
...  

Advanced High Strength Steel (AHSS) developments have largely focused on automotive applications using metallurgical approaches to develop retained austenite-containing microstructures in a variety of new steels, using the transformation-induced plasticity (TRIP) effect to achieve better combinations of strength and ductility. These efforts have been extended in recent studies to explore the potential to improve wear resistance, using metastable retained austenite to enhance wear resistance for earth-moving and other applications. This paper provides selected highlights of the authors’ efforts to develop wear resistant steels using AHSS processing approaches. Some attractive product/process development opportunities are identified, and it appears that martensite-austenite microstructures produced using “quenching and partitioning” exhibit increased wear resistance.


2018 ◽  
Vol 244 ◽  
pp. 01002
Author(s):  
Petr Hrabě ◽  
Viktor Kolář ◽  
Abraham Kabutey ◽  
Aleš Sedláček

Intensive abrasive wear occurs in soil-treatment machines. This article is focused on increasing the service life of ploughs by the welding material. The welding material is applied at a 45° angle to the tool. This material is abrasive wear resistant. The welding material was applied parallel to the head of ploughshares with spacing of 60 mm. Carbide materials were used (SK 258 TiC-O, SK 900-O, SK A43-O, SK 299- O, SK A45-O, OK TUBRODUR 15.82, SK 258 TiC-O). The tested ploughshare variants were wearing the same when were used the welding material and the standard.


Author(s):  
Silvia Revesová ◽  
Pavel Blaškovitš

Selection of Materials and Technology for Forming the Layers Resistant to Abrasive Wear This article deals with the selection of materials for forming wear resistant layers within agricultural machine parts wear. We can achieve required hardness, wear resistance and life extension of agricultural machine parts and tools by the selection of a suitable material and surfacing technology.


2021 ◽  
Vol 11 (21) ◽  
pp. 10236
Author(s):  
Lingfeng Xu ◽  
Zhanhua Song ◽  
Mingxiang Li ◽  
Fade Li ◽  
Jing Guo ◽  
...  

The working environment of agricultural cutting tools is poor, and the operational quality and efficiency are reduced after they become blunt. This study aimed to develop a high wear-resistant agriculture knife with a long life. A Ni–WC alloy, wear-resistant layer was prepared using laser cladding technology on one side of the cutting edge of a 65 Mn silage knife. A self-grinding edge was formed when the cladded knife was used, which improved the cutting quality and service life of the knife. The microstructure, phase, composition, and hardness distribution of the cladding layer were detected and analyzed. The impact toughness and wear resistance of the laser-cladded samples were analyzed, and the cladded knife was tested in the field. The results show that a cladded layer with a dense microstructure formed metallurgical bonds with the substrate. The microhardness was uniform across the cladded layer, and the average hardness of the micro Vickers was approximately 1000 HV(0.2), which was approximately three times the hardness of the substrate. The impact toughness and wear resistance of the coated knife were obviously higher than those of uncoated knives. The field tests showed that compared with a conventional 65 Mn knife, the self-grinding knife with laser cladding could maintain its sharp cutting shape after operation for 76 h, which greatly extended the service life of the knife. This study improved the service life of an agricultural cutting tool, which enhanced the cutting performance and efficiency at the same time.


2011 ◽  
Vol 199-200 ◽  
pp. 167-172
Author(s):  
Jia Wang ◽  
Qing Zhong He ◽  
Yong Hu ◽  
Ming Chao Wang

The new low alloy martensitic wear resistant steel 25Si2MnNi3 and steel 53Si2MnNi3 are developed, which hardness are about HB450 and HB600 respectively, the impact abrasive wear resistance of new low alloy steel relative to high manganese steel ZGMn13 is investigated on MLD-10 type impact abrasive wear tester under the different impact energy, and the wear mechanism is analyzed. As a result, the new low alloy martensitic steel which impact toughness is well always obtains better impact abrasive wear resistance than that of steel ZGMn13 under different impact energy, and the primary wear mechanism gradually changes from micro-ploughing and micro-cutting to micro-fatigue and micro-cracking with impact energy increasing.


2019 ◽  
Vol 298 ◽  
pp. 00042
Author(s):  
Alexander Mikhalchenkov ◽  
Marina Mikhalchenkova ◽  
Sergey Feskov ◽  
Alexandr Kononenko

The increase in the adhesive strength of the epoxy and sand composite is equally regulated by the content of the sand component and the dispersiveness of its particles. The wear resistance of the composite is mainly determined by the size of sand particles, and the concentration significantly affects the degree of resistance to abrasive wear only when the fraction dispersiveness is equal to 1 mm. The maximum adhesive strength and wear resistance are characteristic for a composite of the following composition: 30 pts. wt. epoxy glue and 70 pts. wt. natural sand with a dispersiveness of 1 mm.


2012 ◽  
Vol 217-219 ◽  
pp. 2238-2241 ◽  
Author(s):  
Hong Bin Miao ◽  
Wen Qiang Zhao

The principle and features of laser cladding technology was described, and the fiber laser equipment was introduced. Coat an alloy wear-resistant layer on the failure surface of mine hydraulic prop, motor rotor, shovel drum and other shaft-parts by using fiber laser cladding technology, and take mine hydraulic prop as an example to introduce the steps of the fiber laser cladding. The results show that the fiber laser cladding repair technology can significantly improve the quality, hardness, wear resistance, service life of shaft-parts surface.


2012 ◽  
Vol 2012 ◽  
pp. 1-4
Author(s):  
Rizwan Ali Shivji ◽  
Vaibhav D. Kamble ◽  
Mohd. Atif Khan

Wear of the occlusal surface of the denture is a known fact which leads to subsequent changes in jaw relation, vertical dimension, loss of aesthetics, aged looks, and decrease in masticatory efficiency. Treatment modalities includes, change of denture set after a regular interval of 4-5 years, use of wear resistant denture teeth that includes wear resistant resin or porcelain teeth, teeth with cast metal occlusal surface, and altering occlusal contact areas of denture teeth by use of silver amalgam fillings. A case report of a patient who had increased tendency of occlusal wear was treated with custom made metal occlusal surface of denture teeth to enhance wear resistance and to improve the masticatory efficiency.


2010 ◽  
Vol 150-151 ◽  
pp. 1311-1314
Author(s):  
Yong Tai Pan ◽  
Yong Zhi Li

The shorter service life of sizing crusher tooth is a difficult technology problem. At present the coal classification used in crushing machine, due to poor working conditions, despite the use of wear resistant surfacing electrode to improve the wear resistance of broken teeth, broken teeth, but not to the average life of six months, the subject of study was significantly improve the life of the crusher tooth. To improve the service life of sizing crusher tooth, some research has been done, through system analysis and test some result can be concluded.


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