scholarly journals Construction technology and parameter calculation of air drilling with raise boring machine

2021 ◽  
Vol 233 ◽  
pp. 01056
Author(s):  
Bo HAN ◽  
Guo-ye JING ◽  
Ang LI ◽  
Hao-jie HAO

Based on the characteristics of raise boring technology and air drilling technology, the construction equipment and process of raise boring with air as circulating medium are studied. Raise air drilling equipment includes the hydraulic control system, the air-cooled cooler and the air compressor. The drilling process is that the bit is cooled by the high-pressure air, at the same time, the broken rock debris generated in the drilling process are discharged to the ground, and the high temperature hydraulic oil is cooled by the air-cooler cooler. By the study above, the problems are solved effectively such as heat dissipation, cooling and rock debris collection and discharge in the process of construction with raise boring machines without drilling fluids. Based on the basic assumption and the aerodynamic theory, the circulation system pressure of the raise air drilling is studied, the calculation method and formula of the annular pressure drop, bit pressure drop and rod pressure drop are presented. The research results can provide theoretical guidance and technical support for the application of raise air drilling technology.

Author(s):  
Anne Schulz ◽  
Heike Strauß ◽  
Matthias Reich

Rheological analysis provides a good comprehension of the deformation and flow of substances under different stress conditions. The complex composition of the drilling fluid and the versatile functions makes rheological studies here indispensable as well as in other scientific fields like the food industry and material science. In spite of adding many high-quality additives to the drilling fluids, problems still occur, such as barite-sag, lost circulation, change of mud properties (particularly at high and very low temperature), solids transport. Others are often mentioned as reasons for increasing the cost of wells. The areas in which rheology plays an important role in drilling technology will be highlighted in this article. The reason, why the characterization with the Fann-viscometer alone is not enough for a detailed view on rheology will be focused on. In addition, measuring methods which are able to provide detailed information about gel strength, consistency, gel destruction, gel build up process and yield point have been investigated. A short overview of the basics of rheology is given. In this article, novel procedures will be shown on the basis of flow curve, hysteresis loops, amplitude sweep and 3-interval-thixotropy-test (3ITT). With these procedures, deeper knowledge about the drilling fluid system can be obtained. Implementing these procedures and considering their results in hydraulic calculation programs or taking them into account by the design of drilling fluids, can reduce costs and lead to safer drilling process in general.


2012 ◽  
Vol 455-456 ◽  
pp. 1317-1323
Author(s):  
Li Hui Zheng ◽  
Ming Wei Zhang ◽  
Yong Lin

With extremely complicated geological conditions, there is abundant coalbed methane in the China's Ordos Basin Area. As a result of coexistence of different pressure systems in the same one naked well section, there are so many problems taking place occasionally during the drilling process, such as the formation lost circulation and collapse, which require the drilling fluid with a perfect rheology behavior and inhibitive to improve the well-bore containment. The coalbed methane well completions are diverse, usually including vertical well, horizontal well, multi-branch well, and other different well types. So the drilling fluid must have cuttings carried effectively and protect formation damaged to ensure that the process of drilling is security and smooth. Lots of drilling methods are used in the coalbed methane drilling, besides normal nearly balanced drilling, the under balance drilling fluids such as the air, fog, foam, etc particularly improved. All this drilling fluids require itself working compatibility with other fluids in the hole. Therefore, the special state-funded science and technology project has developed a novel bionic Fuzzy-Ball drilling fluid to meet the coalbed methane. Without additional equipments, this novel drilling fluids can be made, with non-solid phase and low density, 0.8~1.0 g/cm3. The inert solids can also be used to adjust the property to more than 1.0g/cm3, matching the near/under-balanced drilling. The formation well-bore containment can effectively improve to meet to the more than 1000 meters coalbed methane drilling in the open or low pressure formation, To portable cuttings effectively under low rate, the ratio of yield point and plastic viscosity can be adjusted to 1.0Pa/mPa•s or more. Combined with the air drilling, this novel Fuzzy-Ball material could not be converted to fluid to solve the formation water production, cavings, completion and other operations. 10 wells application of using the Fuzzy-Ball drilling fluid to complete the coal bed methane wells overcoming water production, collapse, lost circulation and air drilling etc, taking five branches well FL-H2-L, "U" horizontal well DFS-02-H2, water production and collapse well J35, air drilling CLY22 for examples, are introduced to indicate the bionic Fuzzy-Ball fluid application on the coalbed methane drilling spot.


Author(s):  
Daniel Lo¨rstad

The main parts of the annular combustor liner walls of the Siemens gas turbine SGT-800 are convectively cooled using rib turbulated cooling. Due to the serial system of cooling and combustion air there is a potential of further reduction of total combustor pressure drop by improvements of the cooling system. Apart from the rib cooling, also the cooling channel bypass entrance is related to a significant part of the total cooling system pressure drop. In this study, an investigation is performed for a rib cooled channel which is related to the considered combustor liner and where empirical correlations are available in order to evaluate the methodology used. The study includes an assessment of the Reynolds Averaged Navier-Stokes (RANS) and Large Eddy Simulation (LES) models available within commercial Computational Fluid Dynamics (CFD) codes and includes also an investigation of model size when using periodic boundaries for LES simulations. It is well known that a small geometrical distance in the direction of the periodic boundaries may have a strong effect on the flow field but is often neglected in practice in order to speed up LES calculations. Here the effect is assessed in order to show what size is required for accurate results, both for time averaged and transient results. In addition too small domains may be affected by spurious low frequencies originating from the periodic boundaries requiring additional simulation time for time converged statistics, but also the averages may be significantly affected. In addition the simulation period for time converged statistics is evaluated in order to show that larger model size in the periodic direction does not necessarily require longer practical simulation time, due to the fact that larger volumes may be used for the combined time and space averaging. The aim is to obtain practical guidelines for LES calculations for internal cooling flows. Then the study is extended step by step to investigate the importance due to high Reynolds number, variable fluid properties and large temperature gradients in order to cover the ranges and specifics required for SGT-800 engine conditions.


Water ◽  
2022 ◽  
Vol 14 (1) ◽  
pp. 127
Author(s):  
Gaoli Zhao ◽  
Pavel G. Talalay ◽  
Xiaopeng Fan ◽  
Nan Zhang ◽  
Yunchen Liu ◽  
...  

Hot-water drilling in ice with near-bottom circulation is more advantageous than traditional hot-water drilling with all-over borehole circulation in terms of power consumption and weight. However, the drilling performance of this type of drill has been poorly studied. Initial experiments showed that drilling with single-orifice nozzles did not proceed smoothly. To achieve the best drilling performance, nozzles with different orifice numbers and structures are evaluated in the present study. The testing results show that a single-orifice nozzle with a 3 mm nozzle diameter and a nine-jet nozzle with a forward angle of 35° had the highest rate of penetration (1.7–1.8 m h−1) with 5.6–6.0 kW heating power. However, the nozzles with backward holes ensured a smoother drilling process and a larger borehole, although the rate of penetration was approximately 13% slower. A comparison of the hollow and solid thermal tips showed that under the same experimental conditions, the hollow drill tip had a lower flow rate, higher outlet temperature, and higher rate of penetration. This study provides a prominent reference for drilling performance prediction and drilling technology development of hot-water drilling in ice with near-bottom circulation.


2021 ◽  
Author(s):  
Thenuka M. Ariyaratna ◽  
Nihal U. Obeyesekere ◽  
Tharindu S. Jayaneththi ◽  
Jonathan J. Wylde

Abstract A need for more economic drilling fluids has been addressed by repurposing heavy brines typically used as completion fluids. Heavy brine corrosion inhibitors have been designed for stagnant systems. Drilling fluids are subjected to both heavy agitation and aeration through recirculation systems and atmospheric exposure during the various stages of the drilling process. This paper documents the development of heavy brine corrosion inhibitors to meet these additional drilling fluid requirements. Multiple system scenarios were presented requiring a methodical evaluation of corrosion inhibitor specifications while still maintaining performance. Due to the high density of heavy brine, traditional methods of controlling foaming were not feasible or effective. Additional product characteristics had to be modified to allow for the open mud pits where employees would be working, higher temperatures, contamination from drill cuttings, and product efficacy reduction due to absorption from solids. The product should not have any odor, should have a high flash point, and mitigate corrosion in the presence of drill cuttings, oxygen, and sour gases. Significant laboratory development and testing were done in order to develop corrosion inhibitors for use in heavy brines based on system conditions associated with completion fluids. The application of heavy brine as a drilling fluid posed new challenges involving foam control, solubility, product stability, odor control, and efficacy when mixed with drill cuttings. The key to heavy brine corrosion inhibitor efficacy is solubility in a supersaturated system. The solvent packages developed to be utilized in such environments were highly sensitive and optimized for stagnant and sealed systems. Laboratory testing was conducted utilizing rotating cylinder electrode tests with drill cuttings added to the test fluid. Product components that were found to have strong odors or low flash points were removed or replaced. Extensive foaming evaluations of multiple components helped identify problematic chemistries. Standard defoamers failed to control foaming but the combination of a unique solvent system helped to minimize foaming. The evaluations were able to minimize foaming and yield a low odor product that was suitable for open mud pits and high temperatures without compromising product efficacy. The methodology developed to transition heavy brine corrosion inhibitors from well completion applications to drilling fluid applications proved to be more complex than initially considered. This paper documents the philosophy of this transitioning and the hurdles that were overcome to ensure the final product met the unique system guidelines. The novel use of heavy brines as drilling fluids has created a need for novel chemistries to inhibit corrosion in a new application.


1999 ◽  
Author(s):  
David W. Warner ◽  
Niranjan G. Humbad ◽  
Basem Alzahabi ◽  
Robert A. Porada

Abstract Noise from automotive air handling systems is an important issue for driver and passenger comfort. This study was undertaken to quantify the flow noise from the blower and remaining system, and to develop an analytical predictive model for airflow noise. Tests were conducted on four different vehicle Air Handling Systems (AHS) comprised of blower, heat exchangers, ducts and panel registers. Flow and noise data were measured. Test results suggest that overall noise is dominated by blower noise. A predictive model for airflow noise was developed. This model suggests system pressure drop (Δp) and system airflow (q) being dominant parameters in the noise predictions. The noise variation scales as flow velocity to the power 5.75. The developed model for flow noise can be very useful in the design process to estimate noise levels for new systems from CFD/CAE analyses.


2014 ◽  
Vol 55 (68) ◽  
pp. 339-350 ◽  
Author(s):  
P.G. Talalay

AbstractMore than 170 years ago, Louis Agassiz, one of the creators of glacial theory, made his first attempt to drill into the bed of Unteraargletscher, Swiss Alps. Since that time, various systems for thermal and mechanical drilling have been designed especially for boring into ice, and some conventional drill rigs been adopted for ice coring. Although contemporary ice-drilling knowledge and techniques are now familiar, there remain many problems to be solved by advanced modern technology. Specific challenges related to improving old drilling methods and developing new emerging technologies include: (1) identification of depth limitation of ‘dry’ drilling; (2) improvement of casing; (3) searching for the new environmentally friendly low-temperature drilling fluids; (4) reliable elimination of sticking drills; (5) improvement of core quality in the brittle zone; (6) additional core sampling from borehole walls after the core has been drilled; (7) obtaining oriented core; (8) designing automation drilling systems; (9) developing rapid-access drills. Possible ways of solving these problems are presented below.


Author(s):  
Jianchang Huang ◽  
Thomas J. Sheer ◽  
Michael Bailey-McEwan

The heat transfer and pressure drop characteristics of plate heat exchangers were measured, when used as refrigerant liquid over-feed evaporators. The three units all had 24 plates but with different chevron-angle combinations of 28°/28°, 28°/60°, and 60°/60°. R134a flowing upwards was used as the refrigerant, in a counter-current arrangement with water flowing on the other side. Heat transfer and pressure drop measurements were made over a range of mass flux, heat flux and corresponding outlet vapour fractions. The effect of system pressure on the evaporator performance was not evaluated due to the small range of evaporating temperature. Experimental data were reduced to obtain the refrigerant-side heat transfer coefficient and frictional pressure drop. The results for heat transfer showed a strong dependence on heat flux and weak dependence on mass flux and vapour fraction. Furthermore, the chevron angle had a small influence on heat transfer but a large influence on frictional pressure drops. Along with observations that were obtained previously on large ammonia and R12 plate evaporators, it is concluded that the dominating heat transfer mechanism in this type of evaporator is nucleate-boiling rather than forced convection. For the two-phase friction factor, various established methods were evaluated; the homogeneous treatment gives good agreement.


Author(s):  
Flávia M. Fagundes ◽  
Nara B.C. Santos ◽  
João Jorge R. Damasceno ◽  
Fábio O. Arouca

In order to avoid solid-liquid gravitational separation of particles in the drilling fluid and cuttings generated in this process, the oil industry has been developing drilling fluids with shear-thinning and thixotropic characteristics. In case of operational stops in the drilling process, the intense sedimentation of these particles can damage the equipment used and the well. In this context, this study simulated an operational stop to obtain information about stability of solids in a paraffin-based suspension with time-dependent shear-thinning behavior, which has already been used in current drilling processes. A long-term test using gamma-ray attenuation technique identified the separation dynamics of a set of micrometric particles belonging to and incorporated into the drilling fluid during operation. This test verified the typical regions of gravitational sedimentation and, through constant concentration curves, indicated that the sedimentation process did not occur at a constant rate. This study also proposed a constitutive equation for pressure on solids.


2012 ◽  
Vol 52 (1) ◽  
pp. 261
Author(s):  
Keith Won ◽  
Ming Zo Tan ◽  
I Made Budi Utamain

With the continuous surging in daily rental rates of oilfield exploration rigs, Casing while Drilling technology—which provides operators with an alternative drilling solution for a reduction in drilling flat-time and increased drilling operation efficiency—has appeared to be a standard part of drilling engineers’ toolkit in the well-planning process. Significant cost savings generated by Casing while Drilling have contributed to this technique being widely deployed on top-hole string installations on exploration and appraisal wells in the southeast Asia region. The double-section casing drilling technique has gained increasing popularity among operators in recent years; however, this technique development has been hamstrung by limited casing bit selections. An improved design casing bit has been highly anticipated in the industry to reduce this technique’s complexity of drilling process. Finding an equilibrium between durability and drill-out capability features for a casing bit has been a major challenge for bit designers. The increasing prospect and demand for a double-section casing drilling technique, however, has yielded the development of the casing bit design to a wider portfolio, inclusive of a more robust PDC (polycrystalline diamond compact) cutter-based drillable casing bit. The introduction of the new robust but drillable PDC cutter-based casing bit has broadened the Casing while Drilling application. The double-section casing drilling technique without the need for an additional conventional clean-out trip has become a strong contender to be part of drilling engineers’ next toolkit in delivering enhanced drilling performance and increasing operational efficiencies. This paper will introduce the first case history of the successful planning and implementation of the double-section casing drilling technique—particularly emphasising its optimised drilling performance and ease of drill-out without the need for a specialised drill-out bit.


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