scholarly journals Optimization of Hot-Water Drilling in Ice with Near-Bottom Circulation

Water ◽  
2022 ◽  
Vol 14 (1) ◽  
pp. 127
Author(s):  
Gaoli Zhao ◽  
Pavel G. Talalay ◽  
Xiaopeng Fan ◽  
Nan Zhang ◽  
Yunchen Liu ◽  
...  
Keyword(s):  
Technology Development ◽  
Hot Water ◽  
Drilling Process ◽  
Outlet Temperature ◽  
Experimental Conditions ◽  
Rate Of Penetration ◽  
Drilling Performance ◽  
Drilling Technology ◽  
Jet Nozzle ◽  
Lower Flow Rate

Hot-water drilling in ice with near-bottom circulation is more advantageous than traditional hot-water drilling with all-over borehole circulation in terms of power consumption and weight. However, the drilling performance of this type of drill has been poorly studied. Initial experiments showed that drilling with single-orifice nozzles did not proceed smoothly. To achieve the best drilling performance, nozzles with different orifice numbers and structures are evaluated in the present study. The testing results show that a single-orifice nozzle with a 3 mm nozzle diameter and a nine-jet nozzle with a forward angle of 35° had the highest rate of penetration (1.7–1.8 m h−1) with 5.6–6.0 kW heating power. However, the nozzles with backward holes ensured a smoother drilling process and a larger borehole, although the rate of penetration was approximately 13% slower. A comparison of the hollow and solid thermal tips showed that under the same experimental conditions, the hollow drill tip had a lower flow rate, higher outlet temperature, and higher rate of penetration. This study provides a prominent reference for drilling performance prediction and drilling technology development of hot-water drilling in ice with near-bottom circulation.

Double-section, non-retrievable casing drilling technique

2012 ◽  
Vol 52 (1) ◽  
pp. 261
Author(s):  
Keith Won ◽  
Ming Zo Tan ◽  
I Made Budi Utamain
Keyword(s):  
Planning Process ◽  
Cost Savings ◽  
Polycrystalline Diamond ◽  
Drilling Process ◽  
Drilling Performance ◽  
First Case ◽  
Drilling Technique ◽  
Drilling Technology ◽  
Improved Design ◽  
Casing Drilling

With the continuous surging in daily rental rates of oilfield exploration rigs, Casing while Drilling technology—which provides operators with an alternative drilling solution for a reduction in drilling flat-time and increased drilling operation efficiency—has appeared to be a standard part of drilling engineers’ toolkit in the well-planning process. Significant cost savings generated by Casing while Drilling have contributed to this technique being widely deployed on top-hole string installations on exploration and appraisal wells in the southeast Asia region. The double-section casing drilling technique has gained increasing popularity among operators in recent years; however, this technique development has been hamstrung by limited casing bit selections. An improved design casing bit has been highly anticipated in the industry to reduce this technique’s complexity of drilling process. Finding an equilibrium between durability and drill-out capability features for a casing bit has been a major challenge for bit designers. The increasing prospect and demand for a double-section casing drilling technique, however, has yielded the development of the casing bit design to a wider portfolio, inclusive of a more robust PDC (polycrystalline diamond compact) cutter-based drillable casing bit. The introduction of the new robust but drillable PDC cutter-based casing bit has broadened the Casing while Drilling application. The double-section casing drilling technique without the need for an additional conventional clean-out trip has become a strong contender to be part of drilling engineers’ next toolkit in delivering enhanced drilling performance and increasing operational efficiencies. This paper will introduce the first case history of the successful planning and implementation of the double-section casing drilling technique—particularly emphasising its optimised drilling performance and ease of drill-out without the need for a specialised drill-out bit.

scholarly journals Exploitation of Field Drilling Data with an Innovative Drilling Simulator: Highly Effective Simulation of Rotating and Sliding Mode

2021 ◽  
Author(s):  
Alexis Koulidis ◽  
Vassilios Kelessidis ◽  
Shehab Ahmed
Keyword(s):  
Field Data ◽  
Sliding Mode ◽  
P Wave ◽  
Drilling Process ◽  
Continuous Change ◽  
Rate Of Penetration ◽  
Drilling Performance ◽  
Drilling Parameters ◽  
Rock Drillability ◽  
Drilling Data

Abstract Drilling challenging wells requires a combination of drilling analytics and comprehensive simulation to prevent poor drilling performance and avoid drilling issues for the upcoming drilling campaign. This work focuses on the capabilities of a drilling simulator that can simulate the directional drilling process with the use of actual field data for the training of students and professionals. This paper presents the results of simulating both rotating and sliding modes and successfully matching the rate of penetration and the trajectory of an S-type well. Monitored drilling data from the well were used to simulate the drilling process. These included weight on bit, revolutions per minute, flow rate, bit type, inclination and drilling fluid properties. The well was an S-type well with maximum inclination of 16 degrees. There were continuous variations from rotating to sliding mode, and the challenge was approached by classifying drilling data into intervals of 20 feet to obtain an appropriate resolution and efficient simulation. The simulator requires formation strength, pore and fracture pressures, and details of well lithology, thus simulating the actual drilling environment. The uniaxial compressive strength of the rock layer is calculated from p–wave velocity data from an offset field. Rock drillability is finally estimated as a function of the rock properties of the drilled layer, bit type and the values of the drilling parameters. It is then converted to rate of penetration and matched to actual data. Changes in the drilling parameters were followed as per the field data. The simulator reproduces the drilling process in real-time and allows the driller to make instantaneous changes to all drilling parameters. The simulator provides the rate of penetration, torque, standpipe pressure, and trajectory as output. This enables the user to have on-the-fly interference with the drilling process and allows him/her to modify any of the important drilling parameters. Thus, the user can determine the effect of such changes on the effectiveness of drilling, which can lead to effective drilling optimization. Certain intervals were investigated independently to give a more detailed analysis of the simulation outcome. Additional drilling data such as hook load and standpipe pressure were analyzed to determine and evaluate the drilling performance of a particular interval and to consider them in the optimization process. The resulting rate of penetration and well trajectory simulation results show an excellent match with field data. The simulation illustrates the continuous change between rotating and sliding mode as well as the accurate synchronous matching of the rate of penetration and trajectory. The results prove that the simulator is an excellent tool for students and professionals to simulate the drilling process prior to actual drilling of the next inclined well.

Mathematical Model of the Diamond-Bit Drilling Process and Its Practical Application

1982 ◽  
Vol 22 (06) ◽  
pp. 911-922 ◽  
Author(s):  
Malgorzata B. Ziaja ◽  
Stefan Miska
Keyword(s):  
Penetration Rate ◽  
Drilling Fluid ◽  
Active Surface ◽  
Rock Properties ◽  
Depth Of Cut ◽  
Drilling Process ◽  
Diamond Cutting ◽  
Rate Of Penetration ◽  
Drilling Performance ◽  
Diamond Bit

Abstract With several limiting assumptions, a mathematical model of the diamond-bit drilling, process has been developed. The model represented by an instantaneous rate-of-penetration equation takes into account the reduction in penetration rate during drilling resulting from bit wear. The model has been tested both under laboratory and under field conditions. The comparison of the theoretical and experimental results has shown reasonable agreement. A method for estimating rock properties also has been established. Using this method, we can find the so-called index of rock strength and the index of rock abrasiveness. Introduction Several published studies concerned with diamond-bit drilling report on rock properties and drillability. drilling fluid additives, diamond wear, and drilling performance theories. Among the factors, that affect diamond-bit drilling performance, the type of formation to be drilled is of utmost importance since it significantly affects the type of bit, the drilling practices. and subsequently the rate of penetration and the drilling cost. The nature of the formation is also one of the main factors in planning deep wells, fracture jobs, mud and cement technologies, etc. For rock properties evaluation as well as for selection of proper drilling practices, several descriptions of the diamond-bit drilling process have been developed. The relevant literature is extensive and is not reviewed in this paper. The objective of this paper is to describe the diamondbit drilling model for surface-set diamond core bits and its application to determining the index of formation strength and the index of formation abrasiveness. The main difference between our model and the models known in literature is that we consider the effect of friction between the diamond cutting surfaces and the rock. A decrease in penetration rate is observed if the drilling parameters, are constant and if the formation is macroscopohomogeneous. Drilling Model The drilling model for a surface-set diamond core bit is subjected to the following limiting assumptions.Rock behavior during cutting with a single diamond may be approximated by a rigid Coulomb plastic material.The active surface of the bit is flat, and diamonds are spherical with diameter. d.The cross-sectional area of the chip formed by a single diamond is equal to the diamond cutting surface and can be established by geometry.During drilling, the neighboring diamonds work together to make a uniform depth of cut (Fig. 1).A number of diamonds forming one equivalent blade have to provide it uniform depth of cut from the inner to the outer diameter of the diamond core bit. so the bit is modeled to be a combination of several equivalent blades (Fig. 2).The diamond distribution technique provides uniform radial coverage that results in equally loaded cutting diamonds.Individual cutting diamonds perform some work that results from the friction between the rock and the diamond.Bit wear is assumed to be gradual while drilling is in progress. Under the preceding assumptions we may state that the drilling rate of the surface-set diamond core bit is a function only of weight on bit (WOB), rotary speed, average density of the diamonds on the bit's active surface, diamond size, core-bit diameters, rock properties, and degree of diamond dullness. The effects of flow rate, differential pressure, hydraulic lift, drilling fluid properties. and drillstring dynamics are ignored. According to Peterson, the penetration rate of the diamond bit, after some modifications, can be described by the following simplified equation. (1) This equation does not include the effect of diamond wear and hence pertains to unworn bits or to when bit dullness is negligible. SPEJ P. 911^

scholarly journals About transition processes in blasthole drilling at quarries

2020 ◽  
Vol 177 ◽  
pp. 01008
Author(s):  
Andrey Regotunov ◽  
Rudolf Sukhov ◽  
Gennady Bersenyov
Keyword(s):  
Rock Properties ◽  
Repair System ◽  
Drilling Process ◽  
Transition Processes ◽  
Material Resources ◽  
Drilling Performance ◽  
Drilling Method ◽  
Drilling Technology ◽  
Drilling Operations ◽  
Main Transition

As a system, the mining enterprise develops under constantly changing conditions of the external and internal environment. These conditions affect the state of the most important drilling subsystem: blasthole drilling technology, safety, performance, power consumption of the boring rigs and roller bits used. The main transition processes as necessary responses of the subsystem to changing conditions were identified as a result of fragmentary data analysis showing decisions taken over the past 15-20 years, which increase drilling activity efficiency and safety of smaller quarries of Russia, which contain a significant amount of material resources. The main transition processes contribute to the growth of drilling performance and consist of changing the following: bit design for specific rocks; drilling method; drilling mode; boring rig design; controlled parameters of drilling process and rock properties redetermination; parameters of maintenance and repair system. Based on the performed analysis, the systematization results of the main factors predetermining the need for transition processes implementation in the “drilling operations” subsystem were obtained and presented. The proposed approach allowed to reveal a holistic picture of the main interacting factors in the “drilling operations” subsystem. Based on the factors systematization presented in the article it is possible to envisage changes of individual factors depending on changes of other factors, not functionally related directly when planning drilling operations.

Physics-based Rate of Penetration Prediction Model for Fixed Cutter Drill Bits

2020 ◽  
pp. 1-12
Author(s):  
Jeronimo de Moura Junior ◽  
Jianming Yang ◽  
Stephen D. Butt
Keyword(s):  
Oil And Gas ◽  
Oil And Gas Industry ◽  
Low Complexity ◽  
Field Trials ◽  
Drilling Process ◽  
Rotary Drilling ◽  
Rate Of Penetration ◽  
Drilling Performance ◽  
Drill Bits ◽  
Proposed Model

Abstract The drilling process is one of the most important and expensive aspects of the oil and gas industry. In consequence, an accurate prediction of the rate of penetration (ROP) is crucial to the optimization of drilling performance and thus, contributes directly to reducing drilling costs. Knowledge of drilling performance is a vital tool in the development of a consistent drilling plan and allows industry players to anticipate issues that may occur during a drilling operation. Several approaches to predict the drilling performance have been tried with varying degrees of success, complexity and accuracy. In this paper, a review of the history of drilling performance prediction is conducted with emphasis on rotary drilling with fixed cutter drill bits. The approaches are grouped into two categories: physics-based and data-driven models. The paper's main objective is to present an accurate model to predict the drilling performance of fixed cutter drill bits including the founder point location. This model was based on a physics-based approach due to its low complexity and good accuracy. This development is based on a quantitative analysis of drilling performance data produced by laboratory experiments. Additionally, the validation and applicability tests for the proposed model are discussed based on DOTs and field trials in several different drilling scenarios. The proposed model presented high accuracy to predict the fixed cutter drill bit drilling performance in the twenty-seven different drilling scenarios which were analyzed in this paper.

scholarly journals Kinematics and dynamics analysis of new rotary-percussive PDM drilling tool

2021 ◽  
pp. 146134842198915
Author(s):  
Jialin Tian ◽  
Xuehua Hu ◽  
Liming Dai ◽  
Lin Yang ◽  
Yi Yang ◽  
...  
Keyword(s):  
Drill String ◽  
Structure Design ◽  
Drilling Process ◽  
Analysis Model ◽  
Drilling Tool ◽  
Stick Slip ◽  
Rate Of Penetration ◽  
Bottom Hole ◽  
Bottom Hole Assembly ◽  
The Impact

This paper presents a new drilling tool with multidirectional and controllable vibrations for enhancing the drilling rate of penetration and reducing the wellbore friction in complex well structure. Based on the structure design, the working mechanism is analyzed in downhole conditions. Then, combined with the impact theory and the drilling process, the theoretical models including the various impact forces are established. Also, to study the downhole performance, the bottom hole assembly dynamics characteristics in new condition are discussed. Moreover, to study the influence of key parameters on the impact force, the parabolic effect of the tool and the rebound of the drill string were considered, and the kinematics and mechanical properties of the new tool under working conditions were calculated. For the importance of the roller as a vibration generator, the displacement trajectory of the roller under different rotating speed and weight on bit was compared and analyzed. The reliable and accuracy of the theoretical model were verified by comparing the calculation results and experimental test results. The results show that the new design can produce a continuous and stable periodic impact. By adjusting the design parameter matching to the working condition, the bottom hole assembly with the new tool can improve the rate of penetration and reduce the wellbore friction or drilling stick-slip with benign vibration. The analysis model can also be used for a similar method or design just by changing the relative parameters. The research and results can provide references for enhancing drilling efficiency and safe production.

A novel rate of penetration prediction model with identified condition for the complex geological drilling process

2021 ◽  
Vol 100 ◽  
pp. 30-40
Author(s):  
Yang Zhou ◽  
Xin Chen ◽  
Haibin Zhao ◽  
Min Wu ◽  
Weihua Cao ◽  
...  
Keyword(s):  
Prediction Model ◽  
Drilling Process ◽  
Rate Of Penetration

Advanced Reservoir Navigation System and Drilling Technology Maximizes Productivity and Drilling Performance in the Granite Wash - US Midcontinent

2011 ◽  
Author(s):  
Sandeep Shashikant Janwadkar ◽  
Mark G. Thomas ◽  
Steve A. Privott ◽  
Robert Tehan ◽  
Lisa Carlson ◽  
...  
Keyword(s):  
Navigation System ◽  
Drilling Performance ◽  
Drilling Technology

Micro-Testing While Drilling for Rate of Penetration Optimization: Experiments and Simulations

2021 ◽  
pp. 1-49
Author(s):  
Magnus Nystad ◽  
Bernt Aadnoy ◽  
Alexey Pavlov
Keyword(s):  
Optimization Method ◽  
Extremum Seeking ◽  
Constraint Handling ◽  
Drilling Process ◽  
Test Results ◽  
Rate Of Penetration ◽  
Drilling Rig ◽  
Model Free ◽  
Drilling Parameters ◽  
Weight On Bit

Abstract The Rate of Penetration (ROP) is one of the key parameters related to the efficiency of the drilling process. Within the confines of operational limits, the drilling parameters affecting the ROP should be optimized to drill more efficiently and safely, to reduce the overall cost of constructing the well. In this study, a data-driven optimization method called Extremum Seeking (ES) is employed to automatically find and maintain the optimal Weight on Bit (WOB) which maximizes the ROP. The ES algorithm is a model-free method which gathers information about the current downhole conditions by automatically performing small tests with the WOB and executing optimization actions based on the test results. In this paper, this optimization method is augmented with a combination of a predictive and a reactive constraint handling technique to adhere to operational limitations. These methods of constraint handling within ES application to drilling are demonstrated for a maximal limit imposed on the surface torque, but the methods are generic and can be applied on various drilling parameters. The proposed optimization scheme has been tested with experiments on a downscaled drilling rig and simulations on a high-fidelity drilling simulator of a full-scale drilling operation. The experiments and simulations show the method's ability to steer the system to the optimum and to handle constraints and noisy data, resulting in safe and efficient drilling at high ROP.

Casing While Drilling Application: Changing Mitigation to a Performance

2021 ◽  
Author(s):  
Alexey Ruzhnikov ◽  
Fahad AlHosni ◽  
Edgar Garnica Echevarria ◽  
Rodrigo Varela
Keyword(s):  
Extensive Study ◽  
Drilling Process ◽  
Wellbore Instability ◽  
Existing Problems ◽  
Drilling Performance ◽  
Geological Conditions ◽  
Pdc Bit ◽  
Low Torque ◽  
The Cost ◽  
A Performance

Abstract Well construction process through the unstable formations prone to total losses, pack-off and water influx is challenging. The manuscript describes the casing while drilling (CwD) combined with stage-cementing tool as introduced solution, when the challenge was to ensure that torque limit is not reached while drilling and estimate the effect of CwD on curing total losses and bring the casing while drilling performance to the level of conventional drilling. Introduction of CwD required extensive study of the potential torque while drilling as existing stage-cementing tools have low torque rating. Additionally, the casing fatigue may be a factor affecting the operations what lead to an introduction of magnetic particle casing inspection. The CwD bit design was adopted to the geological conditions based on best performance of the PDC bit, and originally selected drilling parameters were further optimized based on the result of the first runs. As the drilling of the well required utilization of mud cap for well control purposes, the mud recipes were adjusted to optimize the drilling performance and minimize the cost implication. The proposed solutions allowed to eliminate the problem with wellbore instability and related stuck pipe events. Further the proper engineering of the drilling process allowed significantly increase the rate of penetration since the beginning of the implementation, when the drilling torque never reached the limit even at 7,000 ft depth. The manuscript describes in detail the approach to make a proper design of CwD process focusing on prevention of existing problems and aiming to convert mitigation tool to a performance tool. Additionally, in details described the studied effect of CwD on curing total losses in highly fractured environment.

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