scholarly journals New Device and Technology for High Speed Hydroforming

2018 ◽  
Vol 190 ◽  
pp. 09001 ◽  
Author(s):  
Matthias Hermes ◽  
Aynur Keskin ◽  
Christoph Berlinger
Keyword(s):  
Flexible Manufacturing ◽  
High Speed ◽  
Production Systems ◽  
New Production ◽  
Forming Limits ◽  
Technical Data ◽  
New Device ◽  
Automated Production ◽  
Sheet Metal Parts ◽  
High Speed Forming

In the article a new production device is presented that combines the methodologies of high speed forming with conventional hydroforming. The result is a robust production system that can be easy controlled by the use of standard industrial components. The new system can be used as well for high automated production systems for mass production of small tubular and sheet metal parts as for the flexible manufacturing of workpieces with larger dimensions. The device is in principle a hydraulic driven high speed pressure generator that can be mounted directly on a hydroforming tool. Moreover, an additional drive for the axial feed of the tube is installed. In the paper the idea, the design of the device and the technical data is explained. Furthermore, the results of hydroforming experiments are presented and an overview on the specifications and the advantages of the new process is given. The strain rate is measured for an example workpiece and compared to the theoretical value. A first view on the forming limits is a further important topic of the paper. For the investigated copper tube, the forming limits are extended compared to a quasi-static hydroforming test.

Development of Flexible Manufacturing System

2014 ◽  
Vol 26 (4) ◽  
pp. 426-433 ◽  
Author(s):  
Yasuhiko Yamazaki ◽  
◽  
Katsuhiko Sugito ◽  
Sojiro Tsuc
Keyword(s):  
Flexible Manufacturing ◽  
Life Cycle Cost ◽  
Manufacturing System ◽  
Flexible Manufacturing System ◽  
Assembly Line ◽  
Production Systems ◽  
New Production ◽  
New Device ◽  
Device Development ◽  
The Face

<div class=""abs_img""><img src=""[disp_template_path]/JRM/abst-image/00260004/03.jpg"" width=""200"" /> HVAC assembly line</span></div> Since Denso started its Flexible Manufacturing System (FMS) in the mid-1970s, we have continued to develop it in order to stay competitive in the face of market fluctuations. In this paper, we present a typical new production system that was developed at the end of the 20th century. One characteristic of this system is that it has a longer life and lower facility life cycle cost than do other production systems in existence. We think this system has high potential in terms of production innovations. Since one of the most important devices for FMS is the robot, we hope this paper will be a guide for new production systems and new device development. </span>

Development of Revolutionary Automation Line for Meter Gauge

2014 ◽  
Vol 26 (2) ◽  
pp. 134-139 ◽  
Author(s):  
Koichi Fukaya ◽  
◽  
Sojiro Tsuchiya ◽  
Yasuhiko Yamazaki
Keyword(s):  
Production Line ◽  
High Speed ◽  
Production Systems ◽  
Production Lines ◽  
New Production ◽  
New Process ◽  
Original Production ◽  
Automated Line ◽  
Automation Line

Almost four decades ago, Denso developed a pioneering high-speed fully automated line for meter gauges. In the years since, it has also developed several key production-line devices as production lines underwent dramatic changes. Denso’s original production line even now serves as a historically significant reference in the development of new production systems. We detail its development both for its historical value and as a guide to those now developing new process designs.

Assessment of two different constitutive models in High Speed Forming

2019 ◽  
Author(s):  
Andrey Brezolin ◽  
Tiago dos Santos ◽  
Pedro Rosa ◽  
Evandro Paese ◽  
Martin Geier ◽  
...  
Keyword(s):  
High Speed ◽  
Constitutive Models ◽  
High Speed Forming

Yaw Galloping of a TLWP Platform Under High Speed Currents by Analytical Methods and its Comparison With Experimental Results

2017 ◽  
Author(s):  
Francisco Lamas ◽  
Miguel A. M. Ramirez ◽  
Antonio Carlos Fernandes
Keyword(s):  
High Speed ◽  
Production Systems ◽  
Experimental Tests ◽  
Experimental Results ◽  
Analytical Methodology ◽  
New Approach ◽  
Laboratory Facilities ◽  
Polynomial Curve ◽  
Computational Fluid Dynamics Cfd ◽  
Cfd Analyses

Flow Induced Motions are always an important subject during both design and operational phases of an offshore platform life. These motions could significantly affect the performance of the platform, including its mooring and oil production systems. These kind of analyses are performed using basically two different approaches: experimental tests with reduced models and, more recently, with Computational Fluid Dynamics (CFD) dynamic analysis. The main objective of this work is to present a new approach, based on an analytical methodology using static CFD analyses to estimate the response on yaw motions of a Tension Leg Wellhead Platform on one of the several types of motions that can be classified as flow-induced motions, known as galloping. The first step is to review the equations that govern the yaw motions of an ocean platform when subjected to currents from different angles of attack. The yaw moment coefficients will be obtained using CFD steady-state analysis, on which the yaw moments will be calculated for several angles of attack, placed around the central angle where the analysis is being carried out. Having the force coefficients plotted against the angle values, we can adjust a polynomial curve around each analysis point in order to evaluate the amplitude of the yaw motion using a limit cycle approach. Other properties of the system which are flow-dependent, such as damping and added mass, will also be estimated using CFD. The last part of this work consists in comparing the analytical results with experimental results obtained at the LOC/COPPE-UFRJ laboratory facilities.

scholarly journals 2D-3D integration of hexagonal boron nitride and a high-κ dielectric for ultrafast graphene-based electro-absorption modulators

2021 ◽  
Vol 12 (1) ◽  
Author(s):  
Hitesh Agarwal ◽  
Bernat Terrés ◽  
Lorenzo Orsini ◽  
Alberto Montanaro ◽  
Vito Sorianello ◽  
...  
Keyword(s):  
Boron Nitride ◽  
Hafnium Oxide ◽  
High Speed ◽  
Hexagonal Boron Nitride ◽  
Temperature Stability ◽  
Cost Effective ◽  
Fold Increase ◽  
Building Blocks ◽  
High Quality ◽  
New Device

AbstractElectro-absorption (EA) waveguide-coupled modulators are essential building blocks for on-chip optical communications. Compared to state-of-the-art silicon (Si) devices, graphene-based EA modulators promise smaller footprints, larger temperature stability, cost-effective integration and high speeds. However, combining high speed and large modulation efficiencies in a single graphene-based device has remained elusive so far. In this work, we overcome this fundamental trade-off by demonstrating the 2D-3D dielectric integration in a high-quality encapsulated graphene device. We integrated hafnium oxide (HfO2) and two-dimensional hexagonal boron nitride (hBN) within the insulating section of a double-layer (DL) graphene EA modulator. This combination of materials allows for a high-quality modulator device with high performances: a ~39 GHz bandwidth (BW) with a three-fold increase in modulation efficiency compared to previously reported high-speed modulators. This 2D-3D dielectric integration paves the way to a plethora of electronic and opto-electronic devices with enhanced performance and stability, while expanding the freedom for new device designs.

ANALYSIS AND RESEARCH OF ADJUSTABILITY OF EQUIPMENT FOR INTERNAL SMALL-SIZED THREADING

2021 ◽  
Vol 2 ◽  
pp. 93-99
Author(s):  
A.O. KHARCHENKO ◽  
A.A. KHARCHENKO
Keyword(s):  
Flexible Manufacturing ◽  
Computer Aided Design ◽  
Transition Probabilities ◽  
Objective Assessment ◽  
Complete Information ◽  
Operating Conditions ◽  
Theoretical Research ◽  
Automated Production ◽  
Processing Modes ◽  
Aided Design

The article presents the results of analysis and theoretical research in the direction of improving equipment for internal threading of parts in a flexible automated production. Methods for assessing the flexibility and readjustability of equipment are considered, which can be used as the basis for the developed methodology for the synthesis of technological elements of modules in conditions of computer-aided design. It is proposed to consider the technological system of the flexible manufacturing module (FMM) of threading, as a system in which transitions from state to state occur under the action of the simplest flows with the parameters of the transition probabilities of a continuous Markov chain. The developed mathematical model, which describes the states of a FMM, taking into account the readjustment of its technological elements, makes it possible to reflect the influence on the operation of the module of the parameters of applications for the changeover of processing modes, a tool, a power threading head, basic elements of a machine tool, a device, a loading device. The structure of the model and the labeled graph of the states of the system can be improved as the number of parameters and characteristics is refined. The solution of the resulting system of equations of final probabilities using the normalization condition allows for given (or experimentally obtained) intensities of arrival and service of changeover requests for FMM of threading, to obtain the values of the probability of non-changeover operation, as well as the probabilities of finding the system in an inoperative state due to the corresponding changeovers. For complete information and an objective assessment of the preferred option for use in FMS conditions, it is also necessary to take into account the stochastic processes occurring in the system under real operating conditions.

Concept to Support the Flexibility of Manufacturing System through Reconfigurable Structure Based on Modular Design

2015 ◽  
Vol 816 ◽  
pp. 536-546
Author(s):  
Vladimír Rudy ◽  
Andrea Lešková
Keyword(s):  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Structural Changes ◽  
Modular Design ◽  
Production Systems ◽  
Low Cost ◽  
Modular Construction ◽  
Production Platform ◽  
Flexible Adaptation ◽  
Reconfigurable Structure

This article deals about the challenges of structural changes in manufacturing conditions. The objective of this paper is to present the modular workstations concept based on miniaturization and re-configurability trends. The article is aimed at problems of designing of production systems with a modular construction structure. The modular structure allows an individual and flexible adaptation to varying requirements but also the realization of low-cost solutions for creation of new or modernized production base. The goal is to present the example of modular workstations solutions that correspond with new designing approach. The specification of basics principles, which should help to designing flexible manufacturing systems, discussed in this paper are: modularity; integrability; convertibility; diagnosability; customization. The theoretical part provides an overview of fundamental design principles in manufacturing structures. In the first part of this article are discussed the specification of basic flexibility types in production system and the main impacts influencing design of manufacturing structures. The closing section of the article provides the specification of example solution of adjustable production platform with modular frame (called desktop factory).

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