scholarly journals Welding Process Optimization of WELDOX960 High Strength Steel

2018 ◽  
Vol 207 ◽  
pp. 04005
Author(s):  
Min Hu
Keyword(s):  
Penetration Depth ◽  
Process Optimization ◽  
Process Parameters ◽  
Welding Speed ◽  
High Strength Steel ◽  
Welding Process ◽  
Welding Current ◽  
High Strength ◽  
Influence Of Process Parameters ◽  
Steel Analysis

This paper studies WELDOX960 high strength steel, analysis of the welding ability of WELDOX960 high strength steel. Analyze the weld ability of WELDOX960 high-strength steel materials, and study the influence of process parameters such as welding current, welding voltage, and welding speed on penetration depth and weld width in the automated welding process. Through this test, the welding process is optimized to ensure the weld quality. The results show that WELDOX960 high-strength steel adopts multi-layer and multi-pass welding to form better welds.

WELDOX960 Low Alloy High Strength Steel Welding Automation Manufacturability Research

2017 ◽  
Vol 748 ◽  
pp. 284-287 ◽  
Author(s):  
Min Hu
Keyword(s):  
Process Parameters ◽  
High Strength Steel ◽  
Welding Process ◽  
High Strength ◽  
Welding Robot ◽  
Welding Automation ◽  
The One ◽  
Production Conditions

This article combined with the practical production conditions,introduced the welding process parameter’s selection and operation technology of one-side welding with back formation for welding robot of WELDOX960 steel.The welding practices indicate that:when adopts the welding robot CO2+Ar to perform the one-side welding with back formation operation to WELDOX960 low alloy high strength steel,the setting of welding process parameters has the great impact to the high strength steel welding performance.

Residual Stress Analysis and Weld Bead Shape Study in Laser Welding of High Strength Steel

2013 ◽  
Author(s):  
Wei Liu ◽  
Fanrong Kong ◽  
Radovan Kovacevic
Keyword(s):  
Heat Treatment ◽  
Residual Stress ◽  
Laser Welding ◽  
Welding Speed ◽  
High Strength Steel ◽  
Laser Power ◽  
Measurement Data ◽  
Welding Process ◽  
High Strength ◽  
Weld Bead

The X-ray diffraction (XRD) technique is employed to measure residual stress induced by the laser welding of 6.7 mm thick ASTM A514 high strength steel plates. The distribution of residual stress in the weld bead is investigated. The results indicate that the fusion zone (FZ) has the maximum tensile stress, the transition from tensile to compressive stress tends to appear in the heat affected zone (HAZ), and the initial stress far from the weld center are not influenced by the welding process. Based on the measurement data, the influence of the laser power and the welding speed on residual stress is obtained. The magnitude of residual stress near the weld bead increases with an increase in laser power or a decrease in welding speed. The welds with incomplete penetration have a considerably lower magnitude of residual stress in FZ than ones with full penetration. Post-weld heat treatment is utilized to relieve residual stress in the weld bead. Although residual stress is not completely relieved after the heat treatment, a dramatically reduced magnitude and much more uniform distribution are achieved. In addition, the effects of the laser power, the welding speed, the laser spot diameter, and the gap between two plates on the weld shape are also studied.

scholarly journals Investigating the Effect of Metal Inert Gas Welding Parameters on AA10119 Mild Steel Quality by Taguchi Method

2021 ◽  
pp. 57-63
Author(s):  
Jephthah A. Ikimi ◽  
Aigbovbiosa A. Momodu ◽  
Erhuvwu Totore
Keyword(s):  
Tensile Strength ◽  
Mild Steel ◽  
Process Parameters ◽  
Welding Speed ◽  
Welding Process ◽  
Welding Current ◽  
Inert Gas ◽  
Welding Parameters ◽  
Optimal Setting ◽  
The Right

In welding, the quality of welded joints is greatly influenced by the welding process parameters. Thus, in order to achieve a good weld quality, there is exigency to select the right welding process parameters. The focus of this study is to investigate the effect of Metal Inert Gas (MIG) welding process parameters; welding current, welding voltage and welding speed on the tensile strength of mild steel AA10119 welded plates. The experiment was designed using Taguchi’s L9 orthogonal array with three levels. Kaierda MIG MAG Inverter CO2 Welder Model E-180 welding machine was used to conduct the experiments with three repetitions. From the analysis carried out by applying Taguchi’s method, the result shows that the welding speed and welding current have the most significant influence on tensile strength of the weld and an optimum parameter setting of A3B2C2 was suggested; welding current 240 A, welding voltage 25 V and welding speed 0.010 m/s. The mean tensile strength at this optimal setting A3B2C2 was predicted to be 442 N/mm2.

scholarly journals Pulsed Nd: YAG Laser Parameters Effect on Welding Uncoated Advance High Strength Steel (AHSS) for Automotive

2021 ◽  
Vol 84 (1) ◽  
pp. 91-100
Author(s):  
Muhammad Naqiuddin Mat Salleh ◽  
Mahadzir Ishak ◽  
Kazuhiko Yamasaki ◽  
Moinuddin Mohammed Quazi ◽  
Aiman Mohd Halil
Keyword(s):  
Penetration Depth ◽  
Weld Pool ◽  
Welding Speed ◽  
High Strength Steel ◽  
Focal Length ◽  
High Strength ◽  
Boron Steel ◽  
Deep Penetration ◽  
Bead Width ◽  
Yag Laser

Pulse wave (PW) welding technique has become more adequate process to produce a deep penetration welding with smaller fusion zone and heat affected zone for automotive steel joint. A 1.6 mm thickness of N22CB boron steel from advance high strength steel (AHSS) type was welded by using PW mode from a low power Nd: YAG laser. The process parameters studied in this paper are pulsed energy, Ep, focal length, F, and welding speed, S. Bead-on-plate (BOP) welding was used in this experiment. The effect of parameters on the weld pool geometry was studied. Higher pulsed energy gives high weld penetration and higher weld width, contributing to the bigger weld pool size. Positive defocus position of focal length produces weld geometry with high penetration depth and smaller bead width compared to negative defocus position. Lower welding speed could produce deep penetration depth as the high heat input produced.

scholarly journals Optimization of Drilling Process Parameters Via Taguchi, TOPSIS and RSA Techniques

2017 ◽  
Vol 62 (3) ◽  
pp. 1803-1812 ◽  
Author(s):  
K. Shunmugesh ◽  
K. Panneerselvam
Keyword(s):  
Process Parameters ◽  
Feed Rate ◽  
Research Work ◽  
Cutting Speed ◽  
High Strength ◽  
Drilling Process ◽  
Drill Bit ◽  
Influence Of Process Parameters ◽  
Light Trucks ◽  
Cfrp Composite

AbstractCarbon Fiber Reinforced Polymer (CFRP) is the most preferred composite material due to its high strength, high modulus, corrosion resistance and rigidity and which has wide applications in aerospace engineering, automobile sector, sports instrumentation, light trucks, airframes. This paper is an attempt to carry out drilling experiments as per Taguchi’s L27(313) orthogonal array on CFRP under dry condition with three different drill bit type (HSS, TiAlN and TiN). In this research work Response Surface Analysis (RSA) is used to correlate the effect of process parameters (cutting speed and feed rate) on thrust force, torque, vibration and surface roughness. This paper also focuses on determining the optimum combination of input process parameter and the drill bit type that produces quality holes in CFRP composite laminate using Multi-objective Taguchi technique and TOPSIS. The percentage of contribution, influence of process parameters and adequacy of the second order regression model is carried out by analysis of variance (ANOVA). The results of experimental investigation demonstrates that feed rate is the pre-dominate factor which affects the response variables.

Effect of Process Parameters on Welding Variables during Linear Friction Welding of Ti-6Al-4V Alloy

2011 ◽  
Vol 314-316 ◽  
pp. 979-983
Author(s):  
Tie Jun Ma ◽  
Xi Chen ◽  
Wen Ya Li
Keyword(s):  
Titanium Alloy ◽  
Process Parameters ◽  
Friction Welding ◽  
Welding Process ◽  
Orthogonal Experimental Design ◽  
Linear Friction Welding ◽  
Influence Of Process Parameters ◽  
Linear Friction ◽  
Suitable Process ◽  
Axial Shortening

The orthogonal experimental design was conducted for linear friction welding of Ti-6Al-4V titanium alloy (TC4). The friction power and joint temperature were collected during the welding process. The influence of process parameters on the axial shortening was analyzed. The suitable process parameters were determined by investigating the joint appearance, the requirement of axial shortening and welding variables during welding. The results provide important reference for establishing process parameters of linear friction welding in practice.

Comparison between Modelled Influence of GMAW Parameters and Corresponding Mechanical Properties of Group 1 and 2 According to ISO/TR 15608 Steel T Joints

2021 ◽  
Vol 890 ◽  
pp. 17-24
Author(s):  
Aurel Valentin Bîrdeanu ◽  
Alin Constantin Murariu ◽  
Horia Florin Daşcău ◽  
Iuliana Duma
Keyword(s):  
Process Parameters ◽  
High Performance ◽  
Hsla Steel ◽  
Welding Process ◽  
High Strength ◽  
Industrial Applications ◽  
Steel Plates ◽  
Experimental Program ◽  
Welding Parameters ◽  
T Joints

Reproducibility in respect to welded structures realization is one of the main requirements for a wide variety of industrial applications. One of the international tendencies regarding the use of the steel is the replacing, in critical areas, of structural steels with high performance steel, e.g. with HSLA steels. The paper presents the results of a factorial designed experimental program focused on determining mathematical correlations between the GMAW process parameters for T joints of 4mm thick steel plates of structural (S235JR+AR according to SR EN 10025-2) and hot-rolled, high-strength low-alloy (HSLA) steel plates (S420MC according to EN 10025-4), respectively. A comparison between the obtained mathematical correlations that connect the welding parameters and the main mechanical characteristics is presented. The correlations can be used for applying the optimal combination of welding process parameters for realizing the T-joints of welded products.

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