Comparison of erosion rate of EB-PVD and plasma sprayed TBC

2021 ◽  
pp. 1-8
Author(s):  
S. Gokul Lakshmi ◽  
B. Malvi ◽  
D. S. Rao ◽  
D. K. Das ◽  
Manish Roy
Keyword(s):  
Erosion Rate ◽  
Plasma Sprayed

Characterization and Erosion Behavior of Plasma Sprayed NiCrAlY and Ni-20Cr Coatings on an Fe-based Superalloy

2006 ◽  
Vol 128 (3) ◽  
pp. 469-475 ◽  
Author(s):  
S. B. Mishra ◽  
K. Chandra ◽  
S. Prakash
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Erosion Rate ◽  
Elevated Temperatures ◽  
Impingement Angle ◽  
Contributing Factors ◽  
Air Jet ◽  
Nicraly Coating ◽  
Plasma Sprayed ◽  
Scanning Electron

Degradation of materials due to solid particle erosion is encountered in a variety of engineering industries, either at room temperature or elevated temperatures. Nickel-based coatings are commonly used in applications where wear resistance, combined with oxidation or hot corrosion resistance, is required. In the present work, NiCrAlY and Ni-20Cr metallic coatings were deposited on an iron-based superalloy by a shrouded plasma spray process. The coatings were characterized by scanning electron microscopy, optical microscopy, microhardness testing, and x-ray diffractometry. Erosion studies were conducted using an air-jet erosion test rig at a velocity of 40ms−1 and impingement angles of 30 and 90deg. Scanning electron microscopy was used to analyze the eroded surfaces. 3D surface roughness profiles of the eroded samples were taken using a Veeco Optical Profilometer. NiCrAlY coatings had slightly lower average porosity and lower microhardness as compared to Ni-20Cr coatings. The observed erosion rate of the NiCrAlY coatings, however was lower than that of the Ni-20Cr coatings at both 30 and 90deg impingement angles. Ni-20Cr coating had shown higher erosion rate at 90deg impingement angle than that at 30deg, whereas the effect of impingement angle on the erosion rate is negligible for plasma sprayed NiCrAlY coating. The higher bond strength of NiCrAlY coating might be one of the major contributing factors for lower erosion rate of NiCrAlY coating as compared to Ni-20Cr coating under the tested conditions. Erosion mechanisms of plasma sprayed coatings are discussed.

Electron microscopy studies of plasma-sprayed materials

1983 ◽  
Vol 41 ◽  
pp. 70-71
Author(s):  
K.R. Subramanian ◽  
A.H. King ◽  
H. Herman
Keyword(s):  
Plasma Spraying ◽  
Substrate Surface ◽  
Flame Temperature ◽  
Ceramic Coatings ◽  
Metallic Substrates ◽  
Hot Plasma ◽  
Almost All ◽  
Plasma Sprayed ◽  
Hostile Environments ◽  
Plasma Spraying Process

Plasma spraying is a technique which is used to apply coatings to metallic substrates for a variety of purposes, including hardfacing, corrosion resistance and thermal barrier applications. Almost all of the applications of this somewhat esoteric fabrication technique involve materials in hostile environments and the integrity of the coatings is of paramount importance: the effects of process variables on such properties as adhesive strength, cohesive strength and hardness of the substrate/coating system, however, are poorly understood.Briefly, the plasma spraying process involves forming a hot plasma jet with a maximum flame temperature of approximately 20,000K and a gas velocity of about 40m/s. Into this jet the coating material is injected, in powder form, so it is heated and projected at the substrate surface. Relatively thick metallic or ceramic coatings may be speedily built up using this technique.

Novel methods for demonstrating osseointegration of hydroxylapatite-coated titanium hip prostheses

1991 ◽  
Vol 49 ◽  
pp. 34-35 ◽  
Author(s):  
P. Frayssinet ◽  
J. Hanker ◽  
D. Hardy ◽  
B. Giammara
Keyword(s):  
Hip Prosthesis ◽  
Ethanol Concentration ◽  
Bone Matrix ◽  
Electron Microscopic Examination ◽  
Electron Microscopic ◽  
Hip Prostheses ◽  
Cellular Inclusions ◽  
Microscopic Studies ◽  
Diamond Saw ◽  
Plasma Sprayed

Prostheses implanted in hard tissues cannot be processed for electron microscopic examination or microanalysis in the same way as those in other tissues. For these reasons, we have developed methods allowing light and electron microscopic studies as well as microanalysis of the interface between bone and a metal biomaterial coated by plasma-sprayed hydroxylapatite(HA) ceramic.An HA-coated titanium hip prosthesis (Corail, Landos, France), which had been implanted for two years, was removed after death (unrelated to the orthopaedic problem). After fixation it was dehydrated in solutions of increasing ethanol concentration prior to embedment in polymethylmethacrylate(PMMA). Transverse femur sections were obtained with a diamond saw and the sections then carefully ground to a thickness of 200 microns. Plastic-embedded sections were stained for calcium with a silver methenamine modification of the von Kossa method for calcium staining and coated by carbon. They have been examined by back-scatter SEM on an ISI-SS60 operated at 25 KV. EDAX has been done on cellular inclusions and extracellular bone matrix.

CHARACTERIZATION OF AS-SPRAYED AND LASER-TREATED ZIRCONIA-BASED PLASMA SPRAYED COATINGS

1990 ◽  
Vol 51 (C5) ◽  
pp. C5-393-C5-402
Author(s):  
A. FERRIERE ◽  
G. FLAMANT ◽  
J.-F. ROBERT ◽  
P. PEKSHEV ◽  
I. SMUROV ◽  
...  
Keyword(s):  
Plasma Sprayed Coatings ◽  
Plasma Sprayed ◽  
Sprayed Coatings

HOT CORROSION OF CERIA-YTTRIA STABILIZED ZIRCONIA PLASMA SPRAYED THERMAL BARRIER COATING BY EUTECTIC VANDIUM PENTAOXIDE-SODIUM SULFATE

2018 ◽  
Vol 18 (1) ◽  
pp. 182-192 ◽  
Author(s):  
Mohammed J Kadhim ◽  
Mohammed H Hafiz ◽  
Maryam A Ali Bash
Keyword(s):  
Thermal Barrier Coating ◽  
Hot Corrosion ◽  
Monoclinic Phase ◽  
Volume Fraction ◽  
High Volume ◽  
Thermal Barrier ◽  
Air Plasma ◽  
Plan View ◽  
Barrier Coating ◽  
Plasma Sprayed

The high temperature corrosion behavior of thermal barrier coating (TBC) systemconsisting of IN-738 LC superalloy substrate, air plasma sprayed Ni24.5Cr6Al0.4Y (wt%)bond coat and air plasma sprayed ZrO2-20 wt% ceria-3.6 wt% yttria (CYSZ) ceramic coatwere characterized. The upper surfaces of CYSZ covered with 30 mg/cm2 , mixed 45 wt%Na2SO4-55 wt% V2O5 salt were exposed at different temperatures from 800 to 1000 oC andinteraction times from 1 up to 8 h. The upper surface plan view of the coatings wereidentified for topography, roughness, chemical composition, phases and reaction productsusing scanning electron microscopy, energy dispersive spectroscopy, talysurf, and X-raydiffraction. XRD analyses of the plasma sprayed coatings after hot corrosion confirmed thephase transformation of nontransformable tetragonal (t') into monoclinic phase, presence ofYVO4 and CeVO4 products. Analysis of the hot corrosion CYSZ coating confirmed theformation of high volume fraction of YVO4, with low volume fractions of CeOV4 and CeO2.The formation of these compounds were combined with formation of monoclinic phase (m)from transformation of nontransformable tetragonal phase (t').

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