Development of Protruded Textured HSS Cutting Tool and Study of Its Impact on Cutting Performance during Dry Turning of Al 6063 Alloy

2021 ◽  
pp. 1-9
Author(s):  
K. Nagendra Prasad ◽  
Syed Ismail
Keyword(s):  
Cutting Tool ◽  
Cutting Performance ◽  
Dry Turning

scholarly journals Preparation and cutting performance of nano-scaled Al2O3-coated micro-textured cutting tool prepared by atomic layer deposition

2021 ◽  
Vol 40 (1) ◽  
pp. 77-86
Author(s):  
Siwen Tang ◽  
Pengfei Liu ◽  
Zhen Su ◽  
Yu Lei ◽  
Qian Liu ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Atomic Layer Deposition ◽  
Cutting Force ◽  
Cutting Tool ◽  
Orthogonal Cutting ◽  
Cutting Tools ◽  
Atomic Layer ◽  
Cutting Performance ◽  
Cutting Test ◽  
Layer Deposition

Abstract Al2O3 nano-scaled coating was prepared on micro-textured YT5 cemented carbide cutting tools by atomic layer deposition ALD. The effect of Al2O3 nano-scaled coating, with and without combined action of texture, on the cutting performance was studied by orthogonal cutting test. The results were compared with micro-textured cutting tool and YT5 cutting tool. They show that the micro-texture and nano-scaled Al2O3 coated on the micro-texture both can reduce the cutting force and friction coefficient of the tool, and the tools with nano-scaled Al2O3 coated on the micro-texture are more efficient. Furthermore, the friction coefficient of the 100 nm Al2O3-coated micro-texture tool is relatively low. When the distance of the micro-pits is 0.15 mm, the friction coefficient is lowest among the four kinds of pit textured nanometer coating tools. The friction coefficient is the lowest when the direction of the groove in strip textured nanometer coating tool is perpendicular to the main cutting edge. The main mechanism of the nanometer Al2O3 on the micro-textured tool to reduction in cutting force and the friction coefficient is discussed. These results show that the developed tools effectively decrease the cutting force and friction coefficient of tool–chip interface.

CUTTING PERFORMANCE AND WEAR MECHANISM OF Si3N4-BASED NANOCOMPOSITE CERAMIC CUTTING TOOL IN MACHINING OF CAST IRON

2011 ◽  
Vol 15 (2) ◽  
pp. 192-205 ◽  
Author(s):  
Bin Zou ◽  
Chuanzhen Huang ◽  
Jinpeng Song ◽  
Hanlian Liu ◽  
Hongtao Zhu
Keyword(s):  
Cast Iron ◽  
Wear Mechanism ◽  
Cutting Tool ◽  
Cutting Performance ◽  
Ceramic Cutting Tool

Experimental Study on the Cutting Performance of In Situ Fabricated TiB2 Toughened TiN-Based Composite Ceramic Tool in Turning Stainless Steel

2014 ◽  
Vol 1017 ◽  
pp. 630-635 ◽  
Author(s):  
Han Lian Liu ◽  
Qiang Shi ◽  
Chuan Zhen Huang ◽  
Li Mei Wang ◽  
Bin Zou ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Failure Modes ◽  
Cutting Tool ◽  
Tool Material ◽  
Cutting Parameters ◽  
Cutting Performance ◽  
Synthesis Process ◽  
Optimal Cutting Parameters

A new developed TiN-TiB2 ceramic cutting tool material (marked as TBN5) with high comprehensive mechanical properties was fabricated by the in-situ integration synthesis process. The cutting performance of TBN5 tool in continuously turning the austenitic stainless steel 1Cr18Ni9Ti was experimentally investigated; the failure modes and failure mechanisms of the cutting tool TBN5 were analyzed combined with its mechanical properties. Aiming at the materials removal amount, the optimal cutting parameters of TBN5 tool in turning 1Cr18Ni9Ti were firstly obtained by the orthogonal tests; and then with this cutting parameters, the cutting performance of TBN5 compared to the commercial tools LT55 and SG4 was studied. The results showed that the advanced tool TBN5 could get longer tool life than LT55 and SG4; the main failure modes of TBN5 were flank wear, breakage and the flaking of main cutting edge. The scope of its flaking was smaller and diffusion wear was not obvious, which was related to the higher fracture toughness and the higher thermal conductivity of TBN5.

Study on Cutting Performance of the Alumina Based Nanocomposite Ceramic Tool

2014 ◽  
Vol 941-944 ◽  
pp. 1917-1921
Author(s):  
Qi Fen Zhou ◽  
Peng Zhou ◽  
Hai Ying Zhang
Keyword(s):  
Tool Wear ◽  
Failure Modes ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Cutting Performance ◽  
Crater Wear ◽  
Tool Failure ◽  
Ceramic Tools ◽  
Ceramic Cutting Tool ◽  
Adhesion Wear

In this paper, the oxide nanometer composite cutting performance of ceramic tools cutting cast iron were studied. And the tool failure modes were mainly analyzed. Through the study found that, with the increase of tool wear with cutting speed, failure forms mainly adhesion wear. When the cutting speed is low, the knife before the crater wear become the main form of ceramic cutting tool wear, boundary wear and the surface of the knife after wear is also very serious. And in the process of cutting, the collapse edge can also occur now; With the increase of cutting speed, collapse become the main failure forms of cutter blade.

Study on the Cutting Performance of HFCVD Diamond Coated Silicon Nitride Inserts in Dry Turning Aluminum Silicon Alloy

2010 ◽  
Vol 126-128 ◽  
pp. 226-231
Author(s):  
Fang Hong Sun ◽  
Bin Shen ◽  
Guo Dong Yang
Keyword(s):  
Silicon Nitride ◽  
Diamond Films ◽  
Cvd Diamond ◽  
Cutting Performance ◽  
Depth Of Cut ◽  
Dry Turning ◽  
Silicon Alloy ◽  
Aluminum Silicon Alloy ◽  
Composite Diamond ◽  
Aluminum Silicon

To evaluate the cutting performance of CVD diamond coated silicon nitride insert, two kinds of CVD diamond films, namely microcrystalline diamond (MCD) and composite diamond films, are deposited on silicon nitride (Si3N4) inserts using the hot filament chemical vapor deposition (HFCVD) method. The characterization of as-deposited diamond films is conducted using the scanning electron microscope (SEM), optical interferometric profiler, X –ray diffraction (XRD) and Raman spectrum. The turning tests for as-fabricated MCD and composite diamond coated insert, as well as uncoated silicon nitride insert, are performed in dry turning aluminum silicon alloy, where the cutting speed, feed rate and depth of cut are fixed as ν = 2000 r/min, f=0.1 mm/r and ap=1 mm. The results demonstrate that the main tool failure is the tool wear. As compared with the uncoated silicon nitride insert, the woking life time of the diamond coated insert can be increased by a factor of above 7.

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