Performance Evaluation of Self-Healable Torque Transmission Mechanism Using Phase Change of Low-Melting-Point-Metal and Application to Robot Joints

Author(s):  
Shota Miyake ◽  
Shunsuke Nagahama ◽  
Shigeki Sugano

Abstract Self-healing properties of robots can aid in achieving a high level of motion continuity despite the absence of manual maintenance. Therefore, various studies have been conducted on self-healing materials and mechanisms to incorporate self-healing properties in robots. However, the self-healing performance of a motor rotation system, which is the power source of existing robots, has not been realized owing to the unsuitability of the self-healing method and material strength. Therefore, we propose a self-healable torque transmission mechanism using a low-melting-point metal that can be applied to transmission elements because of its strength and rigidity. Additionally, heating for self-healing can be performed without contact through induction heating. Hence, a self-healable torque transmission mechanism with a simple structure can be applied to a motor drive system where continuous rotation occurs. We evaluated the performance of the proposed mechanism experimentally by measuring the transmittable torque and the amount of energy absorbed when the torque transmission is interrupted. The results verify that the healing performance and energy absorption of the proposed mechanism remain stable, and the mechanism can heal without any performance degradation. Furthermore, the proposed mechanism was implemented in a robot to demonstrate its practical applications. It was found that this mechanism enables the robot to re-operate by self-repair even if it receives a load that can destroy the joint due to overload, and the robot's ability to continue motion could thus be improved.

2018 ◽  
Vol 932 ◽  
pp. 57-61
Author(s):  
Wei Sun ◽  
Rong Xin Yan ◽  
Li Chen Sun ◽  
Zheng Li ◽  
Guan Qing Lang ◽  
...  

It is great significance to study self-healing aluminum alloy materials for spacecraft the structure protection from high energy space weapon attack and debris impact in future. In this paper, Using aluminum alloy (6063) as matrix material with low melting point alloy (Sn60Pb40, the melting point of 183°C) as repairing materials, the self-healing Aluminum Alloy material was designed and manufactured by the smelting and casting method. The crack damage repair performance of the self-healing Al alloy was researched through the experiment. The results show that the self-healing aluminum alloy has certain self-healing ability without help, when the temperature reaches the melting point temperature of Sn60Pb40. The repair time is about 20min, the crack filling rate can reach 84%. The research conclusion can provide a reference for the development of metal self-healing material technology.


2020 ◽  
Vol 18 (5) ◽  
pp. 1357-1370
Author(s):  
Nitin Kumar Gupta ◽  
Gananath Doulat Thakre ◽  
Manoj Kumar

Purpose The purpose of this study is to investigate the tribological performance of the developed self-healing Al6061 composite and to optimize the operating conditions for enhanced tribo-performance of the developed material. Design/methodology/approach A unique procedure has been adopted to convert the sand casted Al6061 into self-healing material by piercing a low melting point solder material with and without MoS2. Taguchi-based L9 orthogonal array has been used to optimize the number of experiments and analyze the influence of operating parameters such as speed, sliding distance and load on material wear. Findings The results reveal that the paper shows the self-healing and self-repair is possible in metal through piercing low melting point alloy. Then, the load has a significant influence over other input parameters in predicting the wear behavior of developed material. Moreover, addition of MoS2 does not affect the tribo-performance of the developed material. The study concludes that the developed self-healing Al6061 has huge potential to be used in mechanical industry. Research limitations/implications The concept of self-healing in metals are very challenging task due to very slow diffusion rate of atoms at room temperature. Therefore, researchers are encouraged to explore the other new techniques to create self-healing in metals. Practical implications The self-healing materials had shown huge potential to be used in mechanical industry. The current investigation established a structural fabrication and testing procedure to understand the effects of various parameters on wear. The conclusion from the experimentation and optimization helps researchers to developed and create self-healing in metals. Originality/value The previous research works were not focused on the study of tribological property of self-healing metal composite. With the best of author’s knowledge, no one has reported tribological study, as well as optimization of parameters such as speed, load and sliding distance on wear in self-healing metals composite.


2021 ◽  
Vol 15 (2) ◽  
pp. 1-25
Author(s):  
Amal Alhosban ◽  
Zaki Malik ◽  
Khayyam Hashmi ◽  
Brahim Medjahed ◽  
Hassan Al-Ababneh

Service-Oriented Architectures (SOA) enable the automatic creation of business applications from independently developed and deployed Web services. As Web services are inherently a priori unknown, how to deliver reliable Web services compositions is a significant and challenging problem. Services involved in an SOA often do not operate under a single processing environment and need to communicate using different protocols over a network. Under such conditions, designing a fault management system that is both efficient and extensible is a challenging task. In this article, we propose SFSS, a self-healing framework for SOA fault management. SFSS is predicting, identifying, and solving faults in SOAs. In SFSS, we identified a set of high-level exception handling strategies based on the QoS performances of different component services and the preferences articled by the service consumers. Multiple recovery plans are generated and evaluated according to the performance of the selected component services, and then we execute the best recovery plan. We assess the overall user dependence (i.e., the service is independent of other services) using the generated plan and the available invocation information of the component services. Due to the experiment results, the given technique enhances the service selection quality by choosing the services that have the highest score and betters the overall system performance. The experiment results indicate the applicability of SFSS and show improved performance in comparison to similar approaches.


AIP Advances ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 075018
Author(s):  
Xi Wang ◽  
Hao Qiao ◽  
Ziwei Zhang ◽  
Shiying Tang ◽  
Shengjun Liu ◽  
...  

2021 ◽  
Vol 11 (2) ◽  
pp. 700
Author(s):  
Irene A. Kanellopoulou ◽  
Ioannis A. Kartsonakis ◽  
Costas A. Charitidis

Cementitious structures have prevailed worldwide and are expected to exhibit further growth in the future. Nevertheless, cement cracking is an issue that needs to be addressed in order to enhance structure durability and sustainability especially when exposed to aggressive environments. The purpose of this work was to examine the impact of the Superabsorbent Polymers (SAPs) incorporation into cementitious composite materials (mortars) with respect to their structure (hybrid structure consisting of organic core—inorganic shell) and evaluate the microstructure and self-healing properties of the obtained mortars. The applied SAPs were tailored to maintain their functionality in the cementitious environment. Control and mortar/SAPs specimens with two different SAPs concentrations (1 and 2% bwoc) were molded and their mechanical properties were determined according to EN 196-1, while their microstructure and self-healing behavior were evaluated via microCT. Compressive strength, a key property for mortars, which often degrades with SAPs incorporation, in this work, practically remained intact for all specimens. This is coherent with the porosity reduction and the narrower range of pore size distribution for the mortar/SAPs specimens as determined via microCT. Moreover, the self-healing behavior of mortar-SAPs specimens was enhanced up to 60% compared to control specimens. Conclusively, the overall SAPs functionality in cementitious-based materials was optimized.


2017 ◽  
Vol 79 (7-4) ◽  
Author(s):  
Muhammad Ashraff Ahmad Seri ◽  
Esah Hamzah ◽  
Abdelsalam Ahdash ◽  
Mohd Fauzi Mamat

Recently, self-healing coating is classified as one of the smart coatings which has the ability to heal or repair damage of the coating to prevent further corrosion. The aim of this study is to synthesize the self-healing coatings from polymeric material and evaluate the performance and their corrosion behavior when coated on steel substrates. The corrosion tests were performed using immersion test and salt spray test method at room temperature. The immersion test shows that self-healing coating gives lower corrosion rate compared to pure epoxy paint, with a value of 0.02 and 0.05 mm/year respectively. Also, salt spray test shows similar trend as the immersion test, which is 0.11 and 0.19 mm/year for self-healing coating and pure epoxy paint respectively. While uncoated samples without any protection corroded at 0.89 mm/year. It was also found that the damage on self-healing coating was covered with zeolite from the microcapsules indicating that the self-healing agent was successfully synthesized and could function well. In other words, self-healing coating shows better corrosion resistance compared to the pure epoxy coating on steel substrate.


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