scholarly journals Design of Large Hot Runner Injection Mold for Interior Part Based on CAE Analysis

2021 ◽  
Vol 2044 (1) ◽  
pp. 012101
Author(s):  
Ying Wang ◽  
Weiting Huang ◽  
Xuan Liu
Author(s):  
Xiaohong Ge ◽  
Shaolan Wu ◽  
Hui Li ◽  
Hongwu Huang

In order to improve the manufacturing efficiency and product quality of transparent and complex plastic knobs, a hot runner injection mold is introduced in this paper. Based on a shared hot runner system and a module combination of the mold holders, inserts and the beryllium-copper cored cooling components, an effective general model for hot runner injection molding is developed. The beryllium copper insert extrusion process is employed to copy with the requirements of great variety, high quality, low price and short producing cycle for knob products. The results of CAE analysis and production validation for typical knobs and insert extrusion process demonstrate the effectiveness of the newly developed hot runner injection molding and that the product quality fulfill the requirements of real manufacturing process.


2010 ◽  
Vol 426-427 ◽  
pp. 568-571
Author(s):  
Bai Liu ◽  
X.J. Liu ◽  
Long Liao ◽  
Y.B. Du

In the paper, C-Mold software was applied to the analysis of injecting molding of the notebook computer housing so as to solve the main problems of warpage and injection unbalance of the product. According to the results of filling analysis, the problem has been found out and the mold design has been improved. The described case showed the capability of CAE to find the reasons that cause warpage, duration of cooling period, sink mark, blush, color variation and shrinkage directly or indirectly. Thus, CAE analysis has a wide application prospects in injection molding.


2016 ◽  
Vol 717 ◽  
pp. 122-127
Author(s):  
Dong Mei Jiao ◽  
Fang Deng ◽  
Wei Min Yang

The injection molding of plastic parts was simulated and analyzed by MOLDFLOW. Based on the result of mold flow analysis, we can optimize the structure of the mold, select equipment, determine parameters of process, and predict potential defects. The CAE technology could improve mold design ability, shorten plastic parts development cycle, improve the quality of plastic parts, reduce costs, and strengthen competitive power.


2009 ◽  
Vol 87-88 ◽  
pp. 375-380
Author(s):  
Qing Zhen Yin ◽  
Rui Kun Song ◽  
Xiao Zhang ◽  
Bin Qi

The MPI/Cool analysis module is used to simulate and analyze the cooling system of the car’s bumper. After improvement, a comparably reasonable cooling system is designed. The situation of curling and warping of the formed bumper parts is simulated and analyzed through the MPI/Warp analysis module, the cause of the excessive warpage in the formed parts is found out and relative solutions are put forward. The forming technology of injection mold is optimized and the problem of excessive warpage is resolved.


1994 ◽  
Vol 9 (3) ◽  
pp. 279-285 ◽  
Author(s):  
Rahima K. Mohammed ◽  
Tim A. Osswald ◽  
Timothy J. Spiegelhoff ◽  
Esther M. Sun

Author(s):  
Paolo Dulio ◽  
Andrea Frosini ◽  
Simone Rinaldi ◽  
Lama Tarsissi ◽  
Laurent Vuillon

AbstractA remarkable family of discrete sets which has recently attracted the attention of the discrete geometry community is the family of convex polyominoes, that are the discrete counterpart of Euclidean convex sets, and combine the constraints of convexity and connectedness. In this paper we study the problem of their reconstruction from orthogonal projections, relying on the approach defined by Barcucci et al. (Theor Comput Sci 155(2):321–347, 1996). In particular, during the reconstruction process it may be necessary to expand a convex subset of the interior part of the polyomino, say the polyomino kernel, by adding points at specific positions of its contour, without losing its convexity. To reach this goal we consider convexity in terms of certain combinatorial properties of the boundary word encoding the polyomino. So, we first show some conditions that allow us to extend the kernel maintaining the convexity. Then, we provide examples where the addition of one or two points causes a loss of convexity, which can be restored by adding other points, whose number and positions cannot be determined a priori.


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