scholarly journals Vibration Analysis of Hub Motor Based on ANSYS

2021 ◽  
Vol 2101 (1) ◽  
pp. 012020
Author(s):  
Lin Li ◽  
Xueshi Yao ◽  
Xinghua Zhang ◽  
Xiaohua Zhong ◽  
Wanshen Xiao

Abstract The hub motor is designed with multidirectional excitation and Halbach Array, which includes inner rotor, left and right stator, outer stator, encoder and rotary transformer. The rotor consists of an axial disk and a top ring. The rotor’s permanent magnets are affixed to the left and right sides of the disk and to the outside of the top ring. The permanent magnets on the rotor adopt a Halbach Array. The three stators have not the iron core and they are arranged outside the rotor to form a three-way closed loop. The motor has high power density, high torque density, low heating, strong adaptability and no cogging effect. It is suitable for electric car control. On this basis, the dynamic equation of the hub motor is established, the vibration mode of the rotor system is analysed, when the inner rotor’s speed is 18000rpm. By use of the solid model, the hub-rotor’s accurate dynamics solution can be obtained. In the future, the effect of vertical coupling vibration will be investigated for its ride comfort and safety.

Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3639
Author(s):  
Rundong Huang ◽  
Chunhua Liu ◽  
Zaixin Song ◽  
Hang Zhao

Electric machines with high torque density are needed in many applications, such as electric vehicles, electric robotics, electric ships, electric aircraft, etc. and they can avoid planetary gears thus reducing manufacturing costs. This paper presents a novel axial-radial flux permanent magnet (ARFPM) machine with high torque density. The proposed ARFPM machine integrates both axial-flux and radial-flux machine topologies in a compact space, which effectively improves the copper utilization of the machine. First, the radial rotor can balance the large axial forces on axial rotors and prevent them from deforming due to the forces. On the other hand, the machine adopts Halbach-array permanent magnets (PMs) on the rotors to suppress air-gap flux density harmonics. Also, the Halbach-array PMs can reduce the total attracted force on axial rotors. The operational principle of the ARFPM machine was investigated and analyzed. Then, 3D finite-element analysis (FEA) was conducted to show the merits of the ARFPM machine. Demonstration results with different parameters are compared to obtain an optimal structure. These indicated that the proposed ARFPM machine with Halbach-array PMs can achieve a more sinusoidal back electromotive force (EMF). In addition, a comparative analysis was conducted for the proposed ARFPM machine. The machine was compared with a conventional axial-flux permanent magnet (AFPM) machine and a radial-flux permanent magnet (RFPM) machine based on the same dimensions. This showed that the proposed ARFPM machine had the highest torque density and relatively small torque ripple.


2012 ◽  
Vol 271-272 ◽  
pp. 1244-1248
Author(s):  
Wei Na Hao ◽  
Xue Song Zhu ◽  
Jun Zhou

This paper presents a new cycloid permanent magnet gear(PM gear) based on Halbach array, which has the advantages such as extreme torque density and a very high gearing ratio. And the Halbach array can produce one-sided filed that will increase the magnetic filed intensity. The air-gap magnetic field of cycloid PM gear based on Halbach is got by adopting finite element method. At the same time, to research the torque characteristics, the factors which affect the magnetic torque of cycloid PM gear are studied respectively through the FEM, such as torque angle,offset,thickness of permanent magnets and yoke irons.


2020 ◽  
Vol 64 (1-4) ◽  
pp. 1381-1389
Author(s):  
Dezhi Chen ◽  
Chengwu Diao ◽  
Zhiyu Feng ◽  
Shichong Zhang ◽  
Wenliang Zhao

In this paper, a novel dual-stator permanent magnet machine (DsPmSynM) with low cost and high torque density is designed. The winding part of the DsPmSynM adopts phase-group concentrated-coil windings, and the permanent magnets are arranged by spoke-type. Firstly, the winding structure reduces the amount of copper at the end of the winding. Secondly, the electromagnetic torque ripple of DsPmSynM is suppressed by reducing the cogging torque. Furthermore, the dynamic performance of DsPmSynM is studied. Finally, the experimental results are compared with the simulation results.


2021 ◽  
Vol 12 (1) ◽  
pp. 12
Author(s):  
Huan Qu ◽  
Zi Qiang Zhu ◽  
Toru Matsuura ◽  
Dusan Ivanovic ◽  
Takashi Kato ◽  
...  

In this paper, two types of dual permanent magnet (PM) machines, i.e., stator slot dual-PM (SSDPM) machine and split-tooth dual-PM (STDPM) machine, are investigated and compared. Both machines have consequent pole structure with Halbach array PMs. Their difference lies in the position of stator PM. The SSDPM machine has Halbach array PMs in the stator slots, while the STDPM machine has PMs between the split teeth. Torque characteristics, i.e., average torques and torque ripples, of different slot/pole number combinations of the two machines are compared. The 24 stator slots/20 rotor slots/4 armature pole pair (24S20R4Pa) SSDPM machine with distributed windings and the 24 stator slots/10 rotor slots/4 armature pole pair (12S20R4Pa) STDPM machine with concentrated windings are compared under both open-circuit and on-load conditions. The results show that the SSDPM machine is more competitive by delivering higher torque density and higher power density.


Author(s):  
Yuanzhi Zhang ◽  
Dawei Li ◽  
Peng Yan ◽  
Xiang Ren ◽  
Ronghai Qu ◽  
...  

2012 ◽  
Vol 721 ◽  
pp. 237-242 ◽  
Author(s):  
Masaru Oka ◽  
Takashi Todaka ◽  
Masato Enokizono ◽  
Kousuke Nagaya ◽  
Tomoyuki Fujita

Magnetic gears are a force transmitter consisting of permanent magnets. The mechanical input can be transmitted to an output shaft without contact by magnetic forces. The magnetic gears are not worn out because there is no friction. As a result, the running costs such as the maintenance fee can be suppressed and the resources can be saved. However, the transmission torques of the conventional magnetic gears, which have so far been developed, are very low. Besides, new structure models designed for high torque density need a lot of permanent magnets and multi-pole constructions. Those structures are complex and the manufacturing is difficult. In this research, we applied a flux concentration type surface permanent magnet arrangement to a surface permanent magnet type magnetic gear in order to improve the transmission torque and to reduce the amount of permanent magnets. The magnetic flux distribution, the gap flux density and the transmission torque of the developed new models are numerically analyzed by using the two-dimensional finite element method. In this paper, a permanent magnet structure optimized to reduce its amount and influence of the flux concentration type surface permanent magnet arrangement on the gap flux density distribution and transmission torque are reported.


2018 ◽  
Vol 882 ◽  
pp. 162-173
Author(s):  
Tobias Gerlach ◽  
Rolf Vollmer ◽  
Andreas Kremser ◽  
Dieter Gerling

The partitioned stator flux reversal machine (PS-FRPM) is a novel stator PM machine topology, which exhibits a higher torque capability than its single stator counterpart and the conventional permanent magnet synchronous machine (PMSM). The PS-FRPM consists of two stators, one which carries the armature winding, and one which is equipped with surface mounted permanent magnets. The rotor is sandwiched between the two stators. The separation of the stator allows a better utilization of the machine volume which results in a higher torque density. Furthermore, because the magnets are placed on a stationary component, they can be cooled effectively. Consequently, critical rare-earth materials can be saved.The structure of the PS-FRPM is very similar to that of magnetic gears. In this paper the torque production of a PS-FRPM is described by means of the magnetic gearing effect. First the magnetic gearing effect is introduced and then the corresponding analytics is transferred to the PS-FRPM. Based on Maxwell's stress tensor, the torque contributions of the individual space harmonics are determined. In contrast to conventional machines, the torque in PS-FRPM is produced by several space harmonics in both air gaps.


Energies ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 3418
Author(s):  
Stanisław J. Hajnrych ◽  
Rafał Jakubowski ◽  
Jan Szczypior

The paper presents the results of a 3D FEA simulations series of a dual air gap Axial Flux (AF) electric machine with Surface-Mounted Permanent magnets (SPM) with parameterized rotor geometry. Pole number and pole span influence on back-emf, as well as cogging and ideal electromagnetic torques angular characteristics were investigated for each model with the common segmented yokeless stator with concentric windings. Synchronous and BLDC drives supply were used to estimate back-emf distortion. Ideal torque ripple and cogging torque spectra were analyzed. It was concluded that the number of poles closer to the number of slots with ~0.8 pole span tends to yield good torque density with the lowest cogging torque, back-emf distortion and ideal torque ripple.


2013 ◽  
Vol 706-708 ◽  
pp. 882-887
Author(s):  
Ji Zhu Liu ◽  
Yang Jun Wang ◽  
Tao Chen ◽  
Ming Qiang Pan ◽  
Li Guo Chen ◽  
...  

Iron loss will be rapidly increased when the permanent magnet iron core synchronous motor runs at a high speed, which makes the motor produce so much heat that causes low efficiency of the motor and even burns out the motor. The iron-core-free permanent magnet synchronous motor remedies this defect and has a high efficiency at high speed. This article makes a comparative analysis on the iron-core-free permanent magnet synchronous motor torque density with different slot engagement classifications. The paper puts forward an optimized model of permanent magnet synchronous motor without the iron core. The technology of the permanent magnet synchronous motor without iron core is studied based on this model which provides a method to design and manufacture the iron-core-free permanent magnet synchronous motor.


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